High-speed centrifuge for separation of low-density solids in drilling mud

GN Solids Control is a professional manufacturer of solids control and waste treatment equipment. It can develop and produce complete solids control and waste treatment systems. The main equipment in the related systems is developed and produced by GN itself. More than ten years of market testing, reliable products recognized by customers. After receiving market feedback from the market, the GN Solids Control R&D and production team will improve the product in time after experimental demonstration. After more than ten years of continuous upgrading, the GN Decanter Centrifuge has been updated to the seventh generation (G version) product. After years of market inspection and continuous optimization design by technicians, GN Solids Control centrifuge series products have their own product characteristics.

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From the design material point of view, the drum material is stainless steel ss2304; the screw pusher: stainless steel ss2205. The main bearing is lubricated with thin oil, the running state of the bearing is better, it can reach higher speed, and it is equipped with a lubrication protection system, which can still provide lubrication for 5~10 minutes after a sudden power failure; The ratio is 4.2:1), deeper liquid pool depth means better treatment effect and larger treatment capacity; according to the nature and concentration of materials, different power motors and differentials are used; the motor is equipped with Shock absorber to avoid the impact of vibration between the motor and the centrifuge host; the collection box is equipped with a flushing pipe, customers can flush the collection box if necessary; equipped with a scraper and end scraper to prevent rotation and wear, equipped with a stopper The slag ring prevents the solid phase side of the collecting box from blocking the material; three types of centrifuges, three different angles, three different pitches, and BD plates with corresponding diameters can be designed according to different material concentrations to achieve better treatment results; ET type centrifuges have been added with slag discharge and mouth-resistant grinding sleeves for materials with high solid content and are prone to wear and tear, and wear-resistant grinding sleeves at the pulp outlet. The centrifuge mainly deals with materials with low solid content and is not easy to cause wear, and wear-resistant alloy is spray-welded on the liquid outlet and the spiral blade;

In addition to the decanters described above, GN Solids Control also produces a complete set of oil drilling solids control systems, trenchless and coalbed methane drilling rig mud recovery systems, piling and shield drilling mud purification systems, drilling waste disposal systems, etc. The stand-alone equipment often used in the system, such as shale shaker, Agitator, dryer, centrifugal pump, sludge vacuum pump, etc., are all high-quality products that have been continuously developed and optimized by the GN technical department, with stable performance and quality. Good reviews. GN’s products are widely used in many industries at home and abroad. Our aim is to manage a brand that wins the favor of users.

Decanter centrifuge for municipal sewage treatment projects

GN Solids Control is committed to the design, development and production of industrial separation decanter centrifuges. After more than ten years of development, GN Solids Control has successfully sold GN Centrifuges to many countries and regions around the world, which are widely used in drilling mud treatment system. , waste water environmental protection treatment, druilling waste oil recovery project, chemical and food separation and other fields. Recently, our company has successfully customized two sets of GNLW454ET-VFD decanter centrifuges for foreign customers, which are used in foreign municipal sewage treatment.

 2022.01.13 Decanter Centrifuge

The drum diameter of GNLW454ET-VFD decanter centrifuge is 18 inches (450mm), and users can use it to treat municipal sewage with a solid content of 2-3%, with a treatment capacity of 30-40m³/h. Different from the centrifuge for oil drilling fluid separation, the cone angle and aspect ratio of the centrifuge for municipal sewage treatment are customized according to the characteristics of the material, and the selection of the motor is also very different. This set of centrifuges use The main motor is 45kw and the auxiliary motor is 15kw, and the centrifuge is equipped with temperature sensors and vibration sensors according to customer requirements.

GNLW454ET-VFD Decanter centrifuge is made of duplex stainless steel SUS2205 by centrifugal casting. The slag outlet and ejector outlet are protected by replaceable hard alloy sleeves. Effectively increase the wear resistance and prolong the service life of the equipment. The screw pusher is protected by a replaceable wear-resistant alloy sheet, which has a long service life and is easy to maintain and replace. GN Solids Control has a professional electrical equipment design department, focusing on the R&D and manufacturing of the centrifuge PLC system and electrical control system, which effectively improves the practicability and ease of operation of the centrifuge. and decanter centrifuge can work with other equipment together to get better separate result like shale shaker or vertical cutting dryer.

If you have needs for sludge dewatering centrifuges, you can contact us at any time.

GN sludge conveying device and decanter centrifuge are sold to environmental protection treatment projects

GN Solids Control recently completed a batch of sludge transfer pumps and decanters for sale to environmental engineering companies. The sludge solid vacuum pump is used to clean the sludge in the mud pit, and the decanter centrifuge is used for the sludge dewatering treatment. In the fields of environmental dredging, oil tank cleaning, and oil-containing hazardous waste sludge reduction, GN sludge vacuum pumps have been widely used.

1. Decanter centrifuge for environmental protection

Decanter centrifuges produced by GN Solids Control are of stable quality and excellent performance, bringing users a premium experience. Orders from old customers grew steadily, and inquiries from new customers increased. GN Decanter Centrifuges have the following features:

A. Drum material: duplex stainless steel 2304; screw pusher: stainless steel with wear-resistant alloy sheet protection;

B. The main bearing is lubricated with thin oil, the running state of the bearing is better, it can reach higher speed, and it is equipped with a lubrication protection system, which can still provide lubrication for 5~10 minutes after a sudden power failure;

C. A shock absorber is installed under the motor to avoid the impact of vibration between the motor and the centrifuge host;

D. The collection box adopts an anti-noise design, which can effectively reduce the noise of the centrifuge;

E. The collection box is equipped with a flushing pipe, and the customer can flush the collection box if necessary;

F. Equipped with scraper and end scraper to prevent the drum from wearing, and equipped with a slag retaining ring to prevent the solid phase side of the collection box from blocking the material

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2. Sludge vacuum pump

GN Solids Control vacuum pump is a pneumatic pump with air as power source, which can be used to transport mine tailings, drilling waste, industrial slurry, chemical powder, construction aggregate, oil sludge, kitchen waste and other materials.

In the material conveying work, the screw conveyor is usually used for transmission, but because of the short conveying distance and high cost, the long-distance conveying demand cannot be well satisfied. The GN solid vacuum pump can reach a suction distance of 50 meters and a discharge distance of 1000 meters for clean water. It is of great significance for long-distance transportation.

The reason why GN Solids Control vacuum pump can have good effect and long head for solid conveying is because it can form high negative and positive pressure. GN Solids Control specially designed two types of vacuum pump rotary unloading device and vacuum pump buffer funnel to relieve pressure and prevent the impact in the process of discharging materials. So as to meet the requirements of customers.

This time, the sludge vacuum pump was supplied to a well-known environmental protection customer for material transportation, and a decanter centrifuge was used for solid-liquid separation, so as to meet the process requirements of the environmental protection company.

If you have any needs in this regard, you are welcome to contact GN Solids Control.

4 sets of pipe jacking mud purification devices are sold to the Southeast Asian market

As a professional solid-liquid separation equipment manufacturer, after more than 10 years of continuous research and development and innovation. GN Solids Control has become a well-known brand in the solids control equipment industry at home and abroad. GN Solids Control provides different mud purification systems and devices for different customers every year to meet the requirements of customers.

This week, GN Solids Control delivered 4 sets of pipe jacking mud purification units to Southeast Asian customers, including 2 sets of GNMS-15000D and 2 sets of GNMS-1000D systems, which can handle up to 1500 GPM and 1000 GPM depending on on-site treatment conditions. Its main configuration is as follows:

1. GNMS-1500D trenchless mud purification device

The GNMS-1500D trenchless mud purification unit consists of a GNZS707 double-layer shale shaker and two 16-inch desander cyclones, a compact mud tank and a centrifugal pump. The mud first passes through the lower coarse screen of the GNZS707 vibrating screen, and the separated solid phase is directly discharged from the vibrating screen. The liquid phase is collected by the mud tank below, and transported to the de-sanding cyclone by the centrifugal sand pump, and the liquid-phase mud is recovered and reused through the separation of the de-sanding cyclone. The solid phase falls to the upper layer of the vibrating screen for fine screening, and part of the mud is recovered again for the next cycle. The solid phase is directly discharged from the upper layer of the vibrating screen.

2. GNMS-1000D trenchless mud purification device

It is similar to GNMS-1500D trenchless mud purification device, GNMS-1000D consists of a GNZS705 double-layer vibrating screen and two 10-inch desander cyclones, compact mud tank, centrifugal sand pump. Its working principle is the same as GNMS-1500D.

The trenchless mud purification device plays an important role in the mud control on the trenchless site. They work continuously to provide clean mud for trenchless equipment

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GN Solids Control has standard mud purification units and can also provide customized mud purification units according to customer needs.

If you have any needs or questions about mud purification equipment, please contact us.

GNOST-15 Oily Sludge Treatment Complete Equipment is Sold to Chinese Customers

Oily sludge treatment plants from GN Solids Control are mainly used to treat oily sludge from drilling platforms, refineries and tank bottoms. It is specially designed for the treatment of oily sludge with high viscosity and high solid content. After being separated by the treatment system, three products of oil, water and solid can be obtained.

Last week, GN Solids Control provided a customer in China with a complete set of oil sludge treatment equipment, model GNOST-15. Its main configuration includes:

1. Shale Shaker

The vibrating screen produced by GN Solids Control can separate larger solid particles from the diluted sludge. This system uses GNZS594F Shale Shaker, with 4 screens, large screening area, long screening time and good separation effect. The solid phase liquid content is low. At the same time, it has anti-splash. In order to prevent the material from adhering to the screen surface and causing poor screening effect, Shale Shaker is also equipped with a spray system, and the liquid phase after screening falls into the collection tank below. The matching Shaker Screen is also produced by GN Solids Control and conforms to the API RP 13C standard. It is not only used by many domestic companies, but also the screen mesh produced by GN Solids Control is often used in the vibrating screen of well-known foreign brands.

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2. Two-phase decanter centrifuge

The sludge after screening by Shale Shaker enters the two-phase decanter centrifuge for separation. After separation, the oil content of the solid phase is less than or equal to 5%, and the liquid phase is mainly oil and water, and also contains a small amount of solid phase. GN Solids Control two-phase decanters have the following features:

a. Drum material: duplex stainless steel 2304; screw pusher: duplex stainless steel 2205;

b. The main bearing is lubricated with thin oil, the running state of the bearing is better, it can reach a higher speed, and it is equipped with a lubrication protection system, which can still provide lubrication for 5~10 minutes after a sudden power failure;

c. A shock absorber is installed under the motor to avoid the influence of vibration between the motor and the centrifuge host;

d. The upper cover of the collection box adopts a double-layer structure and is lined with sound insulation cotton, which reduces the noise of the centrifuge;

e. The collection box is equipped with a flushing pipe, and the customer can flush the collection box if necessary;

f. It is equipped with scraper and end scraper to prevent the drum from being worn, and a slag retaining ring is installed to prevent the solid phase side of the collecting box from blocking the material;

g. Variable frequency drive, the speed can be adjusted according to the actual situation to adjust the processing capacity.

3. Three-phase decanter centrifuge

The liquid phase processed by the two-phase decanter centrifuge is pumped to the three-phase decanter centrifuge, and three phases of oil, water and solid are obtained after being processed by the three-phase decanter centrifuge. Among them, the purity of oil products can reach up to 97%.

The oily sludge treatment system designed by GN Solids Control is of great significance for waste treatment, and can be used for reduction treatment while recovering a large amount of oil. Energy saving and emission reduction, waste utilization, and efficient recycling are in line with the current global trend of requirements for the environmental protection industry.

If you have any requirements for oily sludge treatment equipment and solutions, you are welcome to contact GN Solids Control.

The mud processing system for prospecting and coring drilling is sold to the South American market

GN Solids Control is a professional manufacturer of solid-liquid separation equipment. After more than 10 years of continuous research and development and innovation, GN Solids Control has become a well-known brand in the domestic solid-liquid separation equipment industry, and has established overseas branches in the United States and Russia.

Last week, GN Solids Control delivered a prospecting and coring drilling mud handling system to a client in Chile.

The prospecting and coring drilling mud processing system mainly includes:

1. GN Shale Shaker GNZS752F

As the pre-treatment equipment of the mud treatment system, the vibrating screen is of great significance. It can separate the large solid particles in the mud, and the treated mud can enter the centrifuge for treatment. The GN GNZS752F shale shaker has a small footprint and is economical.

2. GN Decanter Centrifuge GNLW223D

The 9-inch centrifuge manufactured by GN Solids Control, also known as micro centrifuge, has a compact structure and good processing performance, and is widely used in the core drilling industry. The drum is made of dual-phase stainless steel centrifugal casting, which has better performance; the screw pusher is protected by a replaceable wear-resistant alloy sheet, which has a long service life and is easy to maintain and replace; the depth of the liquid pool can be adjusted according to needs to meet different needs. It can adjust the dry and humidity of the material under different conditions; the centrifuge has undergone three dynamic balance treatments before leaving the factory to ensure that the centrifuge runs stably under medium and high speed conditions.

3. GN mixing funnel and centrifugal pump

The drilling fluid treated by vibrating screen and centrifuge needs to ensure its specific gravity by adding chemicals such as bentonite, barite, etc. Mixing funnels and centrifugal pumps produced by GN Solids Control can be used in conjunction with customers to prepare drilling fluids. Ensure that the mud is used normally.

4. GN mud tank

The conditioned drilling fluid can be stored in a mud tank. If necessary, it can be delivered by centrifugal pump.

If you have any needs regarding mud handling systems, please call GN Solids Control.

Mini industrial sludge vacuum pump for oil spill recovery

GN Solids Control is a professional solids control and waste disposal equipment manufacturer. After more than 10 years of continuous research and development and innovation, GN Solids Control has become a well-known brand in the domestic solids control equipment industry. GN Solids Control also supplies a variety of transfer pumps in complete sets, including feed pumps, submerged slurry pumps, centrifugal pumps and sludge vacuum transfer pumps.

The solid vacuum pump is a pneumatic pump with air as the power source, which can be used to transport mine tailings, drilling waste, industrial slurry, chemical powder, construction aggregate, oil sludge, kitchen waste and other materials. GN Sludge Vacuum Pumps are available in a variety of models including GNSP-40B, GNSP-20B, GNSP-10B and GNSP-05B. The model supplied this time is GNSP-05B, also known as Mini industrial sludge vacuum pump, which can be used for oil spill recovery. Its unique structural design enables it to operate in harsh environments with low maintenance rate, and can transport solid, liquid or solid-liquid mixtures and high specific gravity materials with good fluidity at high speed. Its working principle is that the high-efficiency Venturi device generates up to 25 inches of HG vacuum to suction materials under strong airflow, pure pneumatic equipment. Meet various explosion-proof requirements.

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We know that oil spills are inevitable during sludge disposal. It is also difficult to clean and recycle, and it takes a long time. But with the help of the Mini Industrial Sludge Vacuum Pump, cleaning up and recovering oil spills is no longer a headache. It has the characteristics of being movable, equipped with a portable suction port, connected with a hose, and equipped with a variety of suction heads, which can quickly recover the spilled oil, clean up the site, and meet the needs of customers.

If you have any needs about GN vacuum pumps, please contact us.

GN centrifuge for separation of low density solids in drilling mud

For more than ten years, GN Solids Control has been manufacturing decanters for handling drilling mud. In recent years, GN Solids Control decanters have been successfully used in drilling mud processing sites in many countries and regions. GN Solids Control decanters have gained a good reputation in performance. It has been successfully applied in both land drilling rigs and offshore drilling rigs. It can not only meet the tropical environment in the Middle East, but also meet the use in high-latitude and low-temperature environments.

    GN Solids Control Decanter Centrifuges range from 9″ drums to 30″ drums. The two high-speed centrifuges sold this time are GN Solids Control’s best-selling models in the oil drilling industry, 14-inch centrifuges: GNLW363.

1. High density solid phase separation centrifuge

Medium speed decanters are typically used for high density solids separation. The most commonly used high-density solid phase separation centrifuge is the GNLW452D series. For 18-inch centrifuges around 1800RPM, it is also commonly used in drilling mud barite recovery applications.

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2. Low density solid separation centrifuge

In order to remove drilling mud China, the low density solid phase (LGS) which is harmful to drilling, GN Solids Control can provide high speed centrifuges at 3200RPM or above. In the rig solids control system for oil and gas drilling, a medium-speed centrifuge and a high-speed centrifuge are usually matched. Two frequency conversion centrifuges can also be used for more flexible speed adjustment to adapt to different drilling conditions.

3. Drilling waste treatment centrifuge

GN Solids Control can also provide complete drilling waste treatment systems, including decanter centrifuges and Vertical Cutting Dryer, Screw Conveyor, etc. Modular drilling waste treatment equipment or integrated skid-mounted systems can be provided according to customer needs. For drilling waste treatment applications, decanter centrifuges usually use variable frequency centrifuges to meet the application of different material conditions.

In addition to oil and gas drilling mud centrifuges, GN Solids Control also provides drilling fluid shale shakers, complete solids control systems, oily sludge treatment systems and other popular products.

A batch of GNZCQ360B vacuum degasser was sold to well-known drilling companies

GN Solids Control is a solids control equipment manufacturer offering complete systems for solids control and drilling waste treatment equipment. Last month, GN Solids Control completed the fabrication of 5 sets of vacuum degasser for a Chinese drilling company. GN Solids Control can manufacture three main different types of deaerators including vacuum deaerators, centrifugal deaerators and liquid gas separators.

     For this drilling company, GN Solids Control supplies a vacuum degasser, model GNZCQ360B, with a maximum capacity of 360 m3/h of drilling mud, and GN Solids Control also produces a small vacuum degasser, model GNZCQ270A, with a capacity of 270 m3 /h.

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Both vacuum degasser and centrifugal degasser are used to remove fine air bubbles, while liquid gas separators are mainly used to remove larger air bubbles. The vacuum deaerator is mainly placed in front of the desander or desilter, and is installed behind the drilling fluid shaker. The mud treated by the vacuum deaerator is pumped into the mud cleaner for treatment. The drilling fluid treated by vacuum degassing can prevent gas intrusion and control the density of drilling mud. It is of great benefit to the follow-up centrifugal pump and mud pump work. For users with small installation space, GN centrifugal deaerator can also be selected to meet the same function and reduce the floor space.

In addition to vacuum deaerators, GN Solids Control also manufactures liquid gas separators. Liquid-gas separators manufactured by GN Solids Control, also known as mud-gas separators, are installed with a large distribution plate that evenly strikes the drilling mud in the high-level pipeline, allowing the liquid to flow down with gravity and the gas to separate from the liquid and gas. The top of the device is drained to a non-hazardous area. Usually, according to the customer’s working conditions, dangerous gases such as H2S can be burned with the help of electronic ignition devices.

The 5 sets of vacuum degasser will soon be shipped to the customer’s well site. Previously, GN Solids Control also provided this customer with some other solids control equipment, such as drilling fluid shale shakers, decanters. With the most satisfactory work performance, and professional and timely after-sales service. Our customers give high praise to our company.

GN fifth-generation centrifuges are used in overseas sewage treatment projects

GN Solids Control is a professional manufacturer of solid-liquid separation equipment. After more than 10 years of continuous research and development and innovation, GN Solids Control has become a well-known brand in the solid-liquid separation equipment industry at home and abroad, and has established branches overseas.

The sewage treatment decanters produced by GN Solids Control are widely used in mud purification systems, river dredging, municipal sewage treatment, industrial wastewater treatment and other industries.

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With the innovation of technology, GN fifth-generation decanter centrifuges have been put into use in large numbers. The centrifuge used in the overseas sewage treatment project this time is GN’s fifth-generation centrifuge, its model is GNLW454ET-VFD, and the supply quantity is 2 units. The material to be treated is municipal sewage with a solid content of 2-3%, and the processing capacity of the centrifuge is 30-40m³/h.

GN Solids Control’s fifth-generation centrifuges are available in 9-inch, 14-inch, 18-inch, 22-inch, 30-inch and other models. According to material conditions and processing capacity requirements, this project is matched with 18-inch 450 series centrifuges to meet customers’ on-site use. Require.

This type of centrifuge uses 45KW main motor and 15KW auxiliary motor, the drum and screw of the centrifuge are made of SS2205, the collection box is made of stainless steel 304, the material distribution port of the screw pusher is provided with a carbide protective cover, and the slag discharge port is inlaid with hard alloys. Solid alloy protective cover, welding ribs on the inner wall of the drum, protection of the slag discharge port of the drum with carbide scraper protection, and protection of the spiral blade carbide sheet, the wear resistance is greatly enhanced, and the service life is linearly increased. At the same time, there are 2 temperature sensors and 1 vibration sensor to ensure the operation of the equipment. If there is an abnormality, it can be known in advance and prevent unnecessary equipment damage. Connecting the slag discharge port of the centrifuge collection box and the inlet of the screw conveyor is a closed rectangular tube slag discharge groove to ensure the environment on site. also it can work with vertical cutting dryer.

If you have any technical inquiries about centrifuge needs or solutions for complete equipment, you are welcome to call GN Solids Control.