Centrifugal Pump Application for the Separation Work

Centrifuagal pump is widely used, in all the industry and agriculture even in the life. In the oil well drilling, or just water well drilling, HDD, environment protection, they are core parts though there are a lot of equipments. They charge the transportation for the separation work.
What they really do is pump the mixture of solids and slurry or drilling fluids from one stage of separation to another stage. As shown in the picture. centrifugal pump in the mud system

In the jet mixing system, they pump the fluids to go through the venture hopper, then the chemical things or other materials can be added. and then go back to the tank.

Components of Centrifugal Pump
The components of this kind of centrifugal pump, for separation work, is a little different from the others, though the structure is still the same.

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Shale Shaker for ZJ Series

Usually the drilling rig made in China are defined as ZJ Series. There are ZJ20 ZJ30 ZJ40 ZJ50 ZJ70, and because of the different capacity of the drilling rig required.

GNZS83-2 shale shaker for ZJ20

Linear-motion-shale-shaker

Linear motion shale shaker

Usually for ZJ20 drilling rig, we use GNZS83-2 shale shaker, and the shaker under the mud cleaner GNZJ83-2 is

GNZS83-2, too. For the ZJ20 or 650HP drilling rig matched 90-100M3/h mud systems.

GNZS83-2 shale shaker is linear motion shale shaker holds about 80M3/h treating capacity, that means about 352GPM. It holds 2 shaker screens. The screen area come to 1.8M2 or 9.5ft2. GNZS83-2 can be used in work over drilling rigs mud system, shallow oil well drilling, such as ZJ20 rigs, as well as 100t HDD mud system. Continue reading

Geological Exploration Before Drilling

Main Introduction of Geological Exploration

Geological exploration is to discover resources of value from the earth, while you get some information from the earth’s surface. And it takes risks, you never know if it will work until you get the truth.An exploration geologist is a person who do this job.In addition to finding the resources needed, the core samples may also show where the easiest places to drill will be. This helps not only find the resources, but to harvest them in an efficient and cost-effective manner.

A Few Interesting Questions

1 Why do we need natural resources?
Then when you walk out, try to think about it, then you will find the answer, nearly everything around you is relative.
2 How do we find new resources?
The answer is it is a very hard work.

Geological Exploration Company

Rosneft puts much emphasis on volume and efficiency of prospecting and exploration work in order to replace hydrocarbon production with new commercial reserves and to ensure sustainable growth of production in the medium and long term. Continue reading

Mud Recycling For Diamond Drilling Application

GN Solids Control is very professional at drilling mud system, then a client tell us a very simillar application: mud recycling for diamond drilling.  The size of cuttings is the main difference with diamond drilling and oil drilling.
In diamond drilling, the cutting size will generally be less than 10 micron. And it is needed to remove 100% of solids otherwise the drilling will run in to major dramas, in a short period of time.

Some pictures of diamond drilling rigs

diamond drilling rig diamond drilling rig
diamond drilling rig diamond drilling rig

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The Main Centrifugal Equipments in Solids Control System

Centrifugal separation is one main and effective separation way, while the mixtures can distinguish by gravity, which means with the same volume, the weight is different. In solids control system, there are two way to separate the drill cuttings from the drilling mud, screening and centrifugation.centrifugal pump
As we all know the screening machine is the shale shaker, and they separate the drilling cuttings by volume, the bigger one left and the smaller be stored to next phase.

There are kinds of centrifugal equipments in mud system: Centrifugal pumps, hydrocycolone separator (desander and desilter), and decanter centrifuge.
The centrifugal pump is used to pump the drilling mud, and make the hydrocyclones work. While the other ones is the separation equipments.

Centrifugal Pump

SB series centrifugal pump is the ideal equipment to provide impetus for DesanderDesilter and Jet Mud Mixer. It can also be used as Charge Pump auxiliary perfusion for mud pump and Trip Pump for drilling well head. centrifugal pump is also called centrifugal pump.We considered completely the set equipment can work in excellent condition in the process of designing parameters).Most parts can be exchanged , with convenient operation and maintenance、less seal leakage、reliability、long life and other advantages.

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The Difference between Vacuum Degasser and Poor Boy Degasser

Vacuum degasser and poor boy degasser is both are degasser in oilfield, there are some differences some maybe confused.

How do the two degasser works and the difference

The vacuum degasser suck the drilling mud and separated mud and gas by vacuum pump.

Our vacuum degasser operates on a “thin strata” principle. The drill mud enters the tank and forces it to flow and distributed to a layer of internal baffle plates engineered to allow the liquid inside the vacuum degasser to flow as thin film and is exposed to the vacuum within the vessel. This layer of mud allows the gas to escape or break out of the mud . The vacuum pump releases the gas and discharge it to the disposal line. Mud exits the vessel under the action of the venturi and is returned to the mud system.

The poor boy worked by the physical characters.

The GN MUD/GAS SEPARATOR (poor boy degasser) consists of a cylindrical pressure vessel in a fixed vertical position. Inside is a series of specially angled baffle plates, stepped from the top to the bottom. When contaminated mud is routed into the separator, it flows downward successively over each plate. During this process, the heads of entrained gases “break out.” The released gas is then carried by the vent lines to a remote location where it can be safely flared. Continue reading

Mi Swaco Shaker Screen

Shaker screen is used for shale shaker, as we all know, MI SWACO is a very professional manufacturer of soldis control equipments, so does the shale shaker. Offshore and land rigs running M-I SWACO* BEM-600,* BEM-650* and MONGOOSE* PT shale shakers,and Brandt^ VSM 300^ brand shakers. Mi-swaco manufacturer all types of shaker screens for these shakers. So does GN Solids Control.
DURAFLO* OEM screens for the M-I SWACO BEM-600, BEM-650 and MONGOOSE PT shale shakers and replacement screens for mongoose shaker screenBrandt VSM300 brand shakers offer higher throughput rates than metal screens as well as longer life, lower weight, and fast, easy repair. And GN Solids Control, as a professional manufacturer of soldis control system, just like Mi-Swaco, Brandt, can supply all kinds of replacement of shaker screens for miswaco derrick and brandt.

There are four different screen meshes miswaco and GN can offer, with the DURAFLO frame as a solid base.

XR MESH for unmatched screen life and exceptional capacity. Largerdiameter wire gives XR MESH screens the longest life in the industry today. Combining XR MESH screens with the DURAFLO composite frame technology allows for exceptionally high fluid-handling
capacity.
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Centrifugal Pump Manufacturer

GN is a China Centrifugal pump top manufacturer,we supply centrifugal pump mainly used for Oil gas  drilling mud solids control system,HDD(Horizontal directional Drilling) mud recycling system.Our centrifugal pump can be used as desander desilter feeding pump,mixing pump,supercharging pump,trip pump.Learn more:China Sand Pump.

China Centrifugal Pump

China Centrifugal Pump

Both horizontal and vertical type centrifugal pump are available from GN Solids Control.

Following is some recommendations for USA and Japan Centrifugal pump manufacturers.

  • NOV Mission Centrifugal Pumps American Manufacturer

The National Oilwell Varco Mission centrifugal pump line has proven to be the best centrifugal design for handling abrasive mud. This pump line offers a broad selection of innovative features for a variety of routine, demanding, abrasive and corrosive applications. These pumps are designed for a wide range of flow rates, from a few gallons per minute to thousands of gallons per minute.

During the 1950’s the Mission® 1780 type “W” pumps were introduced to replace duplex pumps while creating the first low pressure mud system. The use of a high quality, concentric type centrifugal pump allowed abrasive fluids to be mixed and transferred while reducing initial and maintenance costs for the drilling industry. The low-pressure mud system with Mission 1780 Type “W” centrifugal pumps became the industry standard.

As well depths increased, so did the need for heavier mud weights. When the mud weight began exceeding 14 ppg, the need for a pump that could withstand greater horsepower loads arose. During the 1970’s, Mission organized a design

team that engineered the Mission Magnum. The Magnum was designed to have the same footprint, flange locations, and drive shaft diameter as the 1780 “W”. This allowed a 1780 to be replaced by a Magnum without any skid modifications. The Magnums were engineered with a 2 1/2″ shaft (3″ between the bearings), double row bearings with an engineered life of over 2 years at 200 HP, larger impellers and heavier frames. The Magnum allowed drilling contractors to upgrade their centrifugal pumps and mix heavier fluids.

National Oilwell Varco is dedicated to continual improvement of our product line and offering innovative solutions to service our customers for centrifugal pump.

Derrick Centrifugal pump-USA Manufactuer

  • Open impeller design
  • Grease lubrication
  • SKF premium bearings
  • Tungsten carbide mechanical seal

Derrick offers a complete line of centrifugal pumps to accommodate a full variety of drilling applications. Sizes range from 2 × 3 to 6 × 8. Bare pumps, horizontal packages, and overhead belt drive configurations are available. Explosion proof electric motors are available up to 200 HP, in 1200, 1800 or 3600 RPM.

The Derrick Premium 250 pump series incorporates proven oilfield features including a heavy-duty 2-1/2” diameter shaft. Standard features include a replaceable casing wear pad, premium bearings and tungsten carbide mechanical seal. The Derrick Premium 250 pump parts are interchangeable with industry standard type pumps

Derrick’s large diameter shaft is designed with a replaceable shaft sleeve, allowing packing wear area replacement independent of the shaft. Minimal shaft deflection aids in packing or mechanical seal life. The Derrick Premium 250 replaceable casing wear pad allows worn area replacement without replacing the entire casing.

Premium bearings throughout include a double row ball-bearing inboard to accommodate large impellers. High thrust load, zero endplay angular contact bearings are utilized outboard. Grease type lubrication is standard and oil bath lubrication is also available.

Overhead belt drive packages are skidded, as shown, and include the Derrick Premium 250 pump, an explosion proof electric motor, belts and sheaves, and OSHA type belt guard. Starters are optional.

Horizontal packages are skidded, as shown, and include the Derrick Premium 250 pump, explosion proof electric motor, and coupling with OSHA type guard. Starters are optional.

Available on the website, Derrick offers a centrifugal pump-sizing calculator to assist in determining total dynamic head requirements, impeller sizing and proper line sizing. Please consult a Derrick representative for further information.

EBARA Centrifugal Pump(Japan Maufacturer)

EBARA Fluid Handling (EFH), an EBARA International Corporation, located in Rock Hill, SC is the US sales and service subsidiary of EBARA Corporation, Japan. EBARA Fluid Handling offers a full product line in both cast iron and stainless steel pumps.

EBARA Fluid Handling maintains inventory that allows it to assemble, test, and ship 1/2 to 60 HP cast iron submersible pumps in 5 to 14 working days, and as well, offer a 24-hour Quick Ship program on most stainless steel pumps and parts. EFH also serves as EBARA Corporation’s worldwide Custom Service Center to assist customers in replacement of parts or complete pumps and motors.

With horsepower ranges up to 800 HP and capacities to 100,000 GPM, EFH’s cast iron submersible pumps meet a wide range of industrial, municipal, flood control, and residential water and wastewater applications. The cast iron line of pumps includes submersible sewage, submersible sump, semi-vortex, vortex, grinder, non-clog, and dry pit models.

EFH offers a comprehensive line of corrosion resistant formed stainless steel pumps that include end suction centrifugal, multistage, and submersible sump, effluent, and sewage centrifugal pumps.

If you are interested in competitive price reliable centrifugal pump made in China,pls contact GN Solids Control.

Workover Rig Mud System

Work over drilling rig mud system is also one kind of solids control system in drilling work. And GN Solids Control is professional at this kind of mud system. After 2 mud tank systems for workover drilling rig to Indonesia, and Drilling mud system and mud mixing system for Australia,  today Another 2 Sets XJ550 HP Petroleum Workover Drilling rig solids control mud system are finished within 40 days ready for delivery to Kazakhstan.

workover rig mud systemThe workover rig mud system is usually contains shale shaker, decanter centrifuge, and mud tank. The desander and desilter is optional, it depends on the environment you faced.

As you may have noticed, we have send the work over rig mud system to two different place, Indonesia and Kazakhstan. South, North,and Middle of the earth, hot and cold. GN Solids Control can supply all the equipments customized, wherever you are, Indonesia or Kazakhstan, south or north of the earth,or you are in the coldest area or hottest area, you need, and GN do it, what’s more, do it perfect! Continue reading

Mud Separator in Solids Control System

Solid control system, also referring as mud system, is used to separate the solids or gas from the drilling mud. There are several centrifugal mud separators such as hydro-cyclone separators (desander and desilter) and decanter centrifuge, and mud gas separator, which separate drilling mud and gas.

Hydrocyclone Separator

Hydrocyclone separator is always referring as desander and desitler, used after shale shaker in the solids control system. Usually the cone diameter is more than 6″is called Desander, and used as the second-control equipment in drilling operation. the cone diameter is less than 6″is called Desilter, and used as the third-control equipment in drilling operation. We commonly used 5 “and 4” cone to separate solid-phase particle size 15-47μm in the drilling fluid.

Decanter Centrifuge

Decanter centrifuge are used to process unweighted and weighted, water-based and oil-based drilling fluids (muds). Mechanical energy is utilized to increase the gravitational force exerted on solids that are present in the mud system. Continue reading