Mud cleaner Maintenance

Simply speaking, mud cleaner is shale shaker, desander, desilter assy, it is also called 3 in 1. GNZJ703 & GNZJ853 is the best choice for large treating capacity, large screen area mud cleaner, most of our clients use GN made mud cleaner before GN decanter centrifuge, this action can improve the performance of GN decanting centrifuge.

mud cleaner
mud cleaner

Mud cleaner maintenance including

1 vibration motor maintenance

(1)Clean dust on shell regularly

(2)Before operating, must check the bolts to confirm whether there is loose or not. Otherwise, we must screw bolts tight before running shaker

(3)Inspect the cable, whether there is wear, hold down, crushing, etc.

(4)the vibration motor should be under good lubrication during operation:

Motors before fixed on shaker, the bearing is filled with SKF specific lubricate grease, the temperature range is -40 ~ 200℃

2 shaker screen maintenance

(1)Before every shut off, the shaker should run without any load for 5-10 minutes, at the same time, use clean water to flush screen clean

(2)Every time finish operation, the shaker frame and screen should be flushed by water. Pls replace new screen or repair the damaged screen once it is found damage, otherwise large cutting may dropped into the clean mud and influence the following process.

3 Electric cabinet maintenance

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Mud Agitator Operation & Maintenance

There are 4 models mud agitator available, GNJBQ5.5, GNJBQ7.5,GNJBQ11, GNJBQ15. GN horizontal agitators utilize worm gear reducer. Welding type or casting type impeller for option. The updated GN mud agitator with the best brand gear box and use FAG bearing to last the gear box life.

GN mud agitatorstructure:

mud agitators
mud agitators

The impeller is fixed to the shaft with bolts to avoid rotating or sway. Its vertical location on the shaft is determined as a height from the tank bottom corresponding to the impeller diameter times 0.75. If dual impellers are desired, straight blades are mounted on the bottom and the canted blade impeller is installed at a point about two-thirds above the tank bottom.

The keyed motor and driven impeller shafts are rigidly connected by a multi-piece coupling, which uses tapered locking bushings to secure the shafts together. Shaft lengths are customized to suit customer specifications. For shafts longer than 8’, a stabilizer is mounted on the tank bottom to support the lower end of the shaft.

Mud agitator maintenance             

Mud agitator maintenance consists of checking gearbox oil level and oil condition and greasing gearbox bearings at required intervals.

1 Before operation, lubricate gearbox with L-CKE/P 220~320# worn gear oil  or with L-CKE/P 320~460# worn gear oil.Verify that lubricant level in the gearbox reaches the bottom of the oil level plug.

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Drilling Engineering Solids Control

Drilling engineering is a subset of petroleum engineering. Drilling engineers design and implement procedures to drill wells as safely and economically as possible.

solids control
solids control

Exploration and petroleum engineering are the oil and gas industry’s two main sections. Petroleum engineering is a field of engineering related to the production of crude oil or natural gas.

Drilling engineers are in charge of the process of planning and drilling the wells. Their responsibilities include:

  1. Designing well programs to prevent blowouts
  2. Designing casing strings and cementing plans, directional drilling plans, drilling fluids programs, and drill string and drill bit programs.
  3. Specifying equipment, material and ratings and grades to be used in the drilling process.
  4. Providing technical support and audit during the drilling process.
  5. Performing cost estimates and analysis.
  6. Developing contracts with vendors.

Solids Control is one of the most important phases of the drilling process. The primary reason for using mechanical solids control equipment is to remove detrimental drilled solids from the mud system. Mechanical separation of drilled solids is achieved via screen separation(shale shaker, mud cleaner, desander, desilter) or accelerated g-force(decanter centrifuge). Continue reading “Drilling Engineering Solids Control”

Vacu-Flo Degassers in stock

GN has 6 units of Vavc-Flo degassers in stock, their specs as below:

Model: GNCQ270

vacu-flo degasser
vacu-flo degasser

Flow Rate:1200gpm

Total power: 22+3KW

Dimension:2000 length x 1000 width x 1670mm height

Weight:1350kg

All of them are brand new and with electricity 440V/60HZ, 3 phase, explosion proof. We can change the voltage according to your requirement.

GNCQ270 Vacu-Flo degasser V.S. Derrick Vacu-Flo 1200

Their flow rate is same, just the dimension and weight is different. The most different is that GNCQ270 vaco-flo degasser do not need feeding pump.

Vacu-Flo Degasser normally called vacuum degasser. It uses the suction of the vacuum pump to establish an under balanced pressure area in the vacuum cylinder and causes the drilling fluid into the hollow shaft of the rotator through suction pipe under the atmosphere pressure, and then lets the fluid spray to the walls of the cylinder from the windows on the hollow shaft, now the gas bubble cut in the mud may break and run off Continue reading “Vacu-Flo Degassers in stock”

Weighting Material for drilling fluids

Drilling fluid is used to aid the drilling of boreholes into the earth. Often used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells. Liquid drilling fluid is often called drilling mud.

In drilling operations, solid weighting materials are commonly added to the drilling fluid to give sufficient density to the fluid to hinder inflow of oil or gas into the wellbore from the down-hole formation. Weighting material sag. i.e. sedimentation of weighting material from the drilling fluid, has been and is currently one of the biggest challenges within the drilling fluids industry as it can lead to well control problems, lost circulation, hindered running of casing/liner, insufficient displacement etc.

weighting material adding equipment
weighting material adding equipment

 CALCIUM CARBONATE is Acid souble weight material.It is used to prevent fluid invasion of permeable zones, and to prevent loss of circulation during drilling, workover, and completion activities. CALCIUM CARBONATE is applicable in all drilling fluids, aqueous and non-aqueous. It can be used to prepare a pill for spotting purposes. is also used as an acid soluble weighting material for drill-in or workover fluids with a density of 14.0 ppg or less.

HEMATITE is for extremely high density mud.It is used to obtain mud weights in excess of 20.0 ppg in water based drilling fluids, 19.0 ppg in oil based drilling fluids, or any time that exceptional control is required of solids percentage for rheology control.

Barite is the most used weighting material, has a density of 4.1. It is used for increasing the density of fresh water, salt water, and oil based muds.

Barite is added through a hopper, GN designed Jet mud mixer is used for barite adding, it consist of venturi hopper and mixing pump. It can be used with the complete mud system, also it can be used separately.

Jet shearing unit is consist of venturi hopper and shearing pump, which can cut the big section into small pieces and add weighting material then mix them. It is commonly used in oil & gas drilling solids control system, usually it is installed on the weighting tank or mixing tank. Sometimes it is used together with decanter centrifuge.