Offshore drilling waste management

When water-based muds (WBMs) were used, only limited environmental harm was likely to occur, but when operators employed oil-based muds (OBMs) on deeper sections of wells, the resulting cuttings piles created impaired zones beneath and adjacent to the platforms. So it is necessary to process drilling waste by GN drilling waste management system.

offshore drilling waste manaegement
offshore drilling waste manaegement

Many offshore rigs do not process the drilling waste or even drilling mud at site, because there are professional facilities who can recycle the drilling mud and process the drilling waste. Then the rig can re-use the recycled drilling mud. Unlike onshore drilling rigs, there are complete solids control systems in onshore drilling site.

The drilling waste produced by onshore drilling are mainly drilling cuttings and less water, which can be transferred by screw conveyor to hi-G shaker or vertical cutting dryer for further process.

The drilling waste produced by offshore drilling usually is not produced by solids control equipments, they are collected by containers then transport to the drilling waste management facilities for process. Firstly they are pumped to shale shaker( drying shaker), then desander, desilter cone, the clean fluids can be processed by decanter centrifuge directly. The cuttings are transferred to vertical cutting dryer, then to decanter centrifuge, the clean fluids are collected and re-used in offshore drilling rig.

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Hi-G dryer for Waste Management

GN new products hi-G dryer GNZS85-3 is designed to replace the old model hi-G dryer GNZS63-4. GN Hi-G dryer shaker is with long shaker deck big capacity which is used for waste management to treat the drilling cuttings from the primary solids control equipments, like shale shaker, desander, desilter to dry the solids for transportation, and make the fluids easier for future treatment. To know more info of primary solids control equipments, pls check GN website.

GN hi-G dryer
GN hi-G dryer

What is the features of GNZS853 compared with GNZS63-4?

1 Even it is 3 –panel hi-G dryer, its screen area is larger than 4-panel hi-G dryer. The larger the screen area is, the dryer the cutting is. Total deck screen length is 2550mm, the total deck screen length of GNZS63-4 is 2520mm. Total screen area of GNZS85-3 is 3.2m2, but the total screen area of GNZS63-4 is only 3.15m2. And GNZS85-3’s screen area and total deck length is larger than Derrick 4-panle shale shaker/mud cleaner.

So 4-panel shaker is not must be better than 3-panel shaker.

2 3-panel shaker screen can enlarge the effective screen area, the waste screen area is less compared with 4 screen panel. It can improve the performance of hi-G dryer.

3 Mechanical deck adjustable while operation for reliable performance.

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Mud motor recycler for HDD rig

The majority of Mud Motor use is in the drilling of Directional Holes. Many of our HDD contractor clients asked if we have mud motor for sale, they prefer a complete solution for triplex mud pump, mud motor, recycler, mixing unit, GN can provide mud recycler and mixing unit as a package.

HDD mud motor recycler
HDD mud motor recycler

Mud motor also called Drilling Motor refers to a Progressive Cavity Positive Displacement Pump placed in the Drill string to provide additional power to the bit while drilling. The PCPD Pump uses Drilling Fluid to create eccentric motion in the power section of the motor which is transferred as concentric power to the drill bit. The Mud Motor uses different rotor and stator configurations to provide optimum performance for the desired drilling operation, typically increasing the number of lobes and length of power assembly for greater horsepower. In certain applications, compressed air, or other gas, can be used for Mud Motor input power. Normal rotation of the bit while using a Mud Motor can be from 60 rpm, to over 100 rpm.

GN mud recycler and mixing unit can match with Ditch Witch HDD rig and Vermeer rig according to their required mud flow capacity. The recycled drilling fluids by GN mud recycler and mixing unit are provided to mud motor for charging.

Mud motors are powered by drilling fluid ,the fluid consists of water mixed with bentonite or polymer additives designed to match various soil conditions. The fluid is pumped down through the drill string to the downhole motor, which converts the flow to rotary speed and torque.

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Mining exploration drilling mud separation equipments

Mining exploration is the process of finding ore to mine. Mining exploration methods vary at different stages of the process depending on size of the area being explored, as well as the density and type of information sought.

Diamond drilling is a kind of mining exploration drilling, used in the mining industry to probe the contents of known ore deposits and potential sites. Early diamond drilling opened up many new areas for mining, and was related to a boom in mining exploration in remote locations. Before the invention of the portable diamond drill, most mineral prospecting was limited to finding outcrops at the surface and hand digging.

drilling mud separation equipments
drilling mud separation equipments

 

At the 1st stage of mining exploration, sometimes you only drill a small hole like 100~150mm, not so deep. Because of strict regulation of environment protection, you will have to process the drilling mud flowed from the hole. GN solids control can provide a proper solution for your drilling effluents.

GN mini shale shaker GNZS752 is a good solution for such small treating capacity drilling, its nominal treating capacity is 35m3/h at API60 mesh screen. If you need 10~15m3/h process rate, you can use API100 mesh screen. They can perfectly meet your requirement. You do not need a hydrocyclone because the treating capacity is too small, fine mesh screen can finish the job of hydrocyclone.

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