Mud Solids Control Equipment

GN Solid Controls is committed to the design, development and manufacturing of high-performance industrial decanters. Horizontal spiral unloading sedimentation centrifuges have been widely used in various fields since the 19th century based on the same theory of centrifugal sedimentation. GN Solid Control can manufacture centrifuges with drum diameters as small as 220mm (9 inches) up to 760mm (30 inches), with an aspect ratio of up to 4.2 and a separation factor of up to 3000G. It is a professional manufacturer of decanters in the industry that has both the API certification for oil drilling industry and the EU export CE certification.

GN solid-controlled tunnel shield slurry slurry processing system is mainly composed of GNLW764A-VFD horizontal screw centrifuge and GNLR-10000S flocculation dosing system, GNGH-15C automatic curing system. It is characterized by strong waste disposal capacity, high efficiency, 24-hour continuous operation, and high automation. A complete system can realize remote operation or complete operation of one operator, low maintenance cost, compact footprint, and convenient module for transport lifting. The design eliminates manual disassembly and other aspects.

GN tunnel shield waste mud processing system specific workflow:

The working process of the whole system is as follows: Start the GNLW764A-VFD centrifuge module first, and after the centrifuge runs smoothly, start the liquid supply screw pump for the centrifuge, open the screw pump into the slurry valve, and extract the slurry from the customer storage tank to be treated. In this process, the dosing screw pump in the GNLR-10000S flocculation dosing system is started at the same time. There are two sets of drug supply pump lines, which can be directly supplied to the centrifuge inlet or supplied to the screw pump according to the effect of the centrifuge treatment. The slurry inlet is treated with flocculation to increase the centrifuge throughput and treatment efficiency. The solid phase processed by the centrifuge is discharged into the customer collection tank through the sand pit of the centrifuge. The dry slag is transported to the GNGH-15C automatic curing system through the conveying screw at the bottom of the collection tank for further drying treatment. The discharge can be processed below 20%. Solid dry residue with moisture content. The liquid that has been treated by the centrifuge reaches the customer’s requirements and the clean mud goes through the customer’s manifold and enters the wellhead or into the customer’s storage tank. This process is repeated to achieve the reuse of drilling fluid, or directly discharged into the municipal sewage pipe network for direct discharge. In order to achieve energy-saving emission reduction and environmental protection purposes.

As everyone knows, all countries are vigorously developing domestic infrastructure projects, such as the construction of high-speed railways and the expansion of urban construction. This has brought unprecedented opportunities and challenges to the construction of the project. In the rapid development of the past 10 years, There have been a lot of changes in China’s cities and transport facilities. At the same time, it has also brought a very heavy price to the environment, such as air pollution, indiscriminate discharge of urban sewage, and random discharge of wastewater from chemical plants. There is also the discharge of mud used in the construction process.

The mud contains a lot of chemical materials, and large or direct emissions will cause long-term damage to the local soil and environment, but this is indispensable in the construction process. One of the materials can now be considered from two aspects. The first to use a new type of mud material instead of the traditional mud material, the use of degradable additives, this is a long process that requires slow exploration and experimentation.

However, the country will not slow down or stop construction projects because of this. It is necessary to reduce the amount of mud used in the process to solve the problem. This requires us to change the traditional way of using natural sedimentation in the mud pool. This not only wastes a large amount of mud, but also causes great harm to the environmental pollution. Now GN Solid Controls has developed a mud cleaning system for domestic and foreign road construction through 10 years of research on the mud purification system and its absorption of foreign operations. The GNMS series mud cleaning system is now focused on. There are 30m3/h-360m3/h systems to meet the needs of customers in various countries.

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Regarding the HDD slurry recovery system, the horizontal directional crossing construction method is relatively short at home and even internationally. Therefore, there is no perfect system for the horizontal directional crossing of mud solids and control that belongs to the industry. The mud solids control technologies at home and abroad are basically derived from the solid-control programs on the oil fields, and then simplified absorption. Therefore, the mud solids control process for non-digging and directional crossing is still very similar to that of oil fields. The main methods are dilution with water, sedimentation, and mechanical screening.

The first kind: The dilution method is to recover the mud returned from the traversing process to the storage tank, and then add water, bentonite, etc. The deployment of chemical drugs to the required mud properties also increases the amount of mud, so as to reduce the amount of mud. The solid content. The characteristics of this method are: simple operation and low cost. The disadvantage is that it does not fundamentally solve the solid content problem and cannot completely remove the solid content.

Second, the precipitation method is to dig one or more mud pits at the point where the traverse passes through, and at the point of entry, to store the slurry that comes back through the course of the process. The slurry is left for a period of time, and the natural phase sinks according to the physical material. , Then use the pump to suck mud slurry from the upper mud pit and re-inject it into the rig for recycling. This method is characterized by: simple operation, reduced energy consumption, low cost, the disadvantage is that the mud pit covers an area of large, long time precipitation, the separation is not complete, the solid phase remains in the bottom of the pit is not good to clean the environment pollution.

The third type: mechanical screening method. It is the solid phase control of returning slurry using our common mud recovery system. Mud recovery systems include vibrating screens, de-sanders, desilters, centrifuges, mud tanks and other equipment to form a system for grading the mud until the mud is used. Under normal conditions, mechanical screening is the most convenient and reliable method, and it also protects the surrounding environment.

With the development of directional crossing industry and people’s requirements on cost and environment, the method of mechanical screening will be used more and more widely in engineering. This will also be the law of the development of the industry.

Oily sludge refers to a mixture of oil, water, and solids. In order to treat the sludge and recover the oil and water, it is necessary to separate the oil, water and solids. At the same time, how to dispose of solids at a lower cost, and it is very important to recycle as much oil as possible. The specialized centrifuges, oil-water separators, and thermal desorption systems designed by Crown Energy Solid Controls are specifically designed to process sludge oil sands. of.

From the source, the oil-containing sludge can be divided into: (1) waste oil sands produced by cleanup of crude oil tanks, (2) waste oil sands of oil refineries, and (3) drilling waste oil sands.

For the different sources of oily sludge, each customer’s treatment is going to be different, GN solid control will configure reasonable treatment equipment according to the specific requirements.
The core processing equipment mainly includes:
1. Drilling fluid vibrating screen for separating coarser solid particles, a number of patented designs, excitation intensity up to 8.0G, and optional anti-splash sealing system, hot wash spray system, which can effectively remove large particles The surface is oily.
Drilling fluid shaker
2. Centrifuge for separating finer solid particles and oil water, using a number of patented technologies and top-level materials and processes, imported bearings and components of internationally renowned brands to improve the stability of the equipment and prolong its service life.

3. The oil-water separator used to separate the two liquid phases can be equipped with various oil-water separation devices, such as ultrasonic and air floatation, to meet the processing requirements of various customers.

4. Thermal desorption system can reduce the oil content on solids to 0.3%, learn from foreign advanced technology, combine with the actual situation in the domestic market, through the continuous innovation of the R&D team, environmental protection design, no secondary pollution, energy consumption Low, safe and reliable.

 

GN solid control GNLW series mud centrifuges, also known as horizontal screw unloading sedimentation centrifuges, mud centrifuges, is a feature for drilling mud, developed and designed mud recovery system for solid-liquid separation of solid-controlled equipment, suitable for oil and gas drilling mud , Sludge dehydration, particle size classification, food protein, starch, kaolin, natural gas desulfurization sludge, waste oil purification and other industries. The removal of fine solids reduces the solids content of the solid-liquid mixture, controls the density and viscosity of the drilling mud, ensures the performance of the drilling fluid, and plays an important role in fast drilling.

Mud centrifuge
The reason for the blockage is as follows: During the operation of the centrifuge, due to the large flow of the feed pump, or the sudden increase in the density of the inhaled mud, the auxiliary motor trips, causing the centrifuge to clog.

 

Congestion Cause II: When the centrifuge stopped, it was not carried out in strict accordance with the operating procedures, no flushing, or flushing was not clean, causing the centrifuge to clog.

If the auxiliary motor is started first, if the differential and the drum follow the auxiliary motor and it gets faster and faster, it means that the material flush between the drum and the auger is not completely or even blocked and the main motor cannot be started. Allow the centrifuge to overcome the blockage; clean the material between the drum and the auger.

The specific method is: remove the shield, use a pipe wrench to clamp the coupling of the auxiliary motor, and apply force in both positive and negative directions. The brute force may not be used to prevent the differential from being damaged. It is also possible to inject fresh water from the slurry pipe and soak it for 12 hours to help rotate the motor’s coupling.

Open the collection box for cleaning:

Every three days, the collection box should be opened for inspection and cleaning. The wear sleeve, scraper and end scraper on the slag outlet of the main machine are all fragile. Be careful when cleaning.
More question,please feel free to contact GN Solids Control

The liquid-gas separator uses hydrogen sulfide-resistant materials and liquid-liquid separators for drilling fluids to be manufactured using modern materials using high-quality materials. This equipment can effectively prevent the erosion of harmful gases carried in the drilling fluid and ultimately ensure the use of personnel. And equipment safety. When the construction is carried out, some poisonous and harmful gases carried in the drilling fluid will be carried over. Because of these reasons, the specific gravity and viscosity of the drilling fluid will be greatly deviated from the requirements for drilling; and sometimes the problem is serious. If it is not handled in a timely manner, it will cause well kicking and even blowout accidents. The liquid-gas separator can ensure the smooth progress of the drilling process when used with the electronic ignition device. The design concept of the liquid-gas separator is to separate large amounts of dissolved gas or free air mud, and because these gases expand in volume at atmospheric pressure. Therefore, in the traditional liquid-gas separator located between the choke manifold and the drilling fluid shaker, a pipe line that exclusively discharges gas is connected.

At the drilling site, the frequency of the use of liquid-gas separators and electronic ignition devices is not high, but the importance is unquestionable. Fires are fiercer than tigers, and blowout accidents not only cause major economic and property losses to the country and individuals, but also cause significant pollution to the on-site soil and surrounding environment. Its losses are inestimable.

The GNZYQ1000A series liquid-gas separator is a very good mud gas separator. The gas well drilling fluid enters the separator through the tangent line of the inlet of the separator, and the inner wall falls on a series of specially designed internal baffles, colliding and increasing. The surface area is exposed and flows downward, causing turbulent conditions that separate the gas from the drilling fluid. The free gas is discharged through the gas outlet at the top of the tank. The length of the exhaust pipe is determined and matched by the site, and is led to the safety department. The degassed drilling fluid is discharged into the circulation tank.

GN solid control The GNYD electronic ignition device can promptly and accurately ignite the toxic flammable gas emitted from the outlet of the discharge nozzle in the flash of discharge, eliminating the pollution of the gas to the environment and the damage of humans and animals. Guanneng electronic ignition device and solar panels can be configured to use solar energy for post-charge operations to achieve the purpose of energy conservation and environmental protection.

GN solid control will provide you with high-quality liquid-gas separator, as a factory direct sales，we will provide competitive prices, and provide you with satisfactory after-sales technical service for oil field drilling liquid separator and electronic ignition device.

With the increasing demand for environmental protection in the country, the oil industry has also raised the call for cleaner production. It has put forward processing requirements for the waste mud generated during the diamond oil drilling process and completion fluid after completion, and must meet the national emission standards. Allowing emissions, therefore, in the first two years, the mud non-flooring system showed a blowout-type development, and a large number of mud non-landing technologies and treatment solutions emerged in the country. As the market continues to mature, the treatment process has gradually been unified. Crown can control the process and processing equipment has also been recognized by the majority of customers.

GN Solid Control is a leading manufacturer of domestic solids and mud non-flooring equipment. Product sales and applications in more than 70 countries and regions. GN solid-control products have been highly praised by customers at home and abroad for their advanced technology, leading technology, stable operation effect, and perfect and timely after-sales service.

 

In response to the diversification of domestic oilfields and the constraints of wellsite layout, GN Solid Control has developed a modular, independent waste slurry that is adaptable to various environments based on many years of solid-control equipment and mudless non-floor system design and production experience. Processing unit system: This scheme places the rock chip dryer, centrifuge and drying screen on different sleys and lifts, respectively. This scheme can be applied to conditions where the geological conditions are relatively complex. The operator can randomly match different mud non-flooring equipment according to the different conditions of the waste mud, and maximize the use of resources as much as possible.

 

The conventional mud non-flooring system mainly includes the following major equipment: a drill chip dryer module, a dry screen module, a centrifuge module, a material transport module, a dosing flocculation module, and a solidification module.

More question about solids control ,please contact us

 

GN solids control focuses on the design, development and manufacturing of drilling mud solids control equipment and drilling waste disposal equipment. GN solid control is the leading brand of drilling mud solids control equipment at home and abroad. The first to establish a branch in the United States and Russia. The main manufacturing product modules are: solid control equipment and accessories manufacturing modules, drilling waste treatment equipment modules, complete mud circulation system modules, and pump delivery equipment modules.

The technical parameters and indicators for complete sets of equipment for water-based mud waste while drilling are as follows:

1. According to the amount of drilling waste generated during the drilling process, special construction process conditions such as running slurry and cementing are taken into account. Guanneng Waste Treatment Equipment has a designed processing capacity of 20 to 60 cubic meters per hour (including rock solidification, waste mud and waste water treatment) and 24-hour operation.

 

2. After the drilling wastewater and solid waste are treated by the device, after the drilling water is purified and treated, the water quality index approaches the first-grade standard of Integrated Wastewater Discharge Standard. The main technical indicators of exudate of solidified mud cakes after cutting debris and waste mud, wastewater preparation and separation are close to the first level standard of Integrated Wastewater Discharge Standard. Solid waste complies with the technical requirements for Class II solid wastes in the “Standard for Pollution Control in General Industrial Waste Storage and Disposal Sites.”

 

Crown energy cuttings curing system: automatic continuous curing can be achieved. Processing capacity 15 cubic meters / hour.

Crown energy cuttings curing system

Feature 1: It can be automatically continued, the processing capacity is adjustable, and the amount of added materials can be adjusted. Save labor costs and have high efficiency.

 

Features II: GN armored curing system, when transported, after a simple disassembly, the solidified mud agitator part and drill cuttings storage funnel part can be transported together into a 40-foot high cabinet to meet international shipping requirements. And can meet the inland transportation size requirements of various countries.

 

Features 3: Curing mixer inlet, equipped with two 1.5-inch inlet, you can add water from this port, or add acid and alkali liquid curing material.

More detail,please contact GN solids control

At present, more and more customers have noticed the considerable prospects of domestic oil sands disposal projects, and drill cuttings dryers are one of the most common separation methods among oil sands separation methods. However, what is the economic benefit of the use of rock chip dryers in the recovery of waste oil-based drilling fluids?

Let us make a simple analysis and evaluation:

1. Generally, the oil content of drill cuttings with oil-based drilling fluid is 20%, and the oil content of drill cuttings after spinning treatment is about 10%. Dryer processing capacity of about 10t / h, 25 tons of debris can be recovered 1 tons of impurities in oil (cuttings density of 2.5t / m3). 0.4 tons of oil after purification. Each ton of oil can make a profit of 15,000 yuan (CNY), 0.4tx1.5 yuan/t=0.6 yuan (CNY).
2. There are 7 persons required to build the factory in a centralized manner. The annual cost of personnel is about 1 million (CNY) (the estimated annual income of employees), and the cost per person per day is about 397 yuan. 7 people cost 2778 yuan per day (CNY).

3, equipment depreciation fee to pay 250 ÷ 3 ÷ 12 ÷ 30 ≈ 2315 yuan / day (calculated as 2.5 million yuan total equipment manufacturing). The recovery of 1 ton of oil products requires the payment of 2315 ÷ 24 × 3 = 289 yuan. (The solids control equipment will be depreciated in 3 years and calculated in 360 days per year)

4. Site construction and lease fee 100÷3÷12÷30=926yuan (CNY)/day. (site construction and rental fees are calculated based on 1 million yuan (CNY))

5、Equipment electricity fee: According to the dryer, processing 10 tons of oil-based drill cuttings per hour, and producing 1 ton of oil requires 2.5 hours of electricity and the cost is 40×2×2.5×1≈200 yuan.

6. Vehicle use fee: RMB 1200 for each 30 tons of vehicles, RMB 400 for each ton, and RMB 25×400 for each ton of oil produced.

7, diesel, water costs 50 yuan (CNY)

8, equipment maintenance costs about 50 yuan (CNY)

9, other costs of about 200 yuan (CNY), (environmental protection, fire, out, foreign employment, etc.).

6000-289-200-2778-1000-50-50-200-926=507 yuan (CNY)

Two dryers can produce 6.4 tons of oil products every day for 8 hours. The income is RMB 38,400 and the profit is RMB 3224.8 (CNY).

 

This is suitable equipment to save cost for client,with more detail,please contact GN solids control

GN Solid Controls has devoted many years to the R&D and production of mud solids control equipment and waste mud processing equipment. At present, the product line covers more than 40 types, covering the fields of oil and gas drilling, construction mud purification, oil sludge treatment, and river clearing. In the field of silt treatment, the solid-liquid waste environmental protection field, and the six major types of professional equipment in the field of medium transportation are processed and manufactured.

The following describes a widely used conveying conveyor,screw conveyor mechanical equipment, screw conveyor application is very extensive, mainly the use of rotating spiral blades will be pushed into the material to be transported to the other end of the shell discharge. Spiral conveyors are widely used in food, pharmaceutical, chemical, papermaking, environmental protection, metallurgy, building materials, petroleum, electric power and other industries. There are many types of screw conveyors to meet the requirements of different working conditions and different materials.

 

The difference between GN solid-contained screw conveyors and ordinary conveyor manufacturers is that GN solid control’s production, processing and manufacturing standards meet the requirements of high-risk operation sites such as petroleum, mining, marine, and chemical engineering. The screw conveyors produced meet the requirements of the American Petroleum Institute. API manufacturing standards, meet EU export CE certification standards, and meet Australian national security and environmental standards. GN solid-controlled screw conveyors are characterized by high wear resistance, strong acid and alkali resistance, oil resistance, and easy maintenance.

 

Structural features:

1, simple structure, cross-sectional size, small size, easy to arrange.

2, easy to load or unload at different locations, that is, you can set a number of feeding port or discharge port.

3, operation safety, easy maintenance.

4, have a good seal, keep the environment clean.

5, the delivery of easily broken materials, the higher the broken rate.

6, when the material is conveyed to overcome the friction of the material, so the spiral blade wear.

7, with high wear resistance, strong acid and alkali resistance, oil resistance and other characteristics, can adapt to high-risk, rough workplace.

More question,please contact GN solids control