Mud Solids Control Equipment

Recently, GN Solids Control completed the manufacture of bulk solid vacuum pumps for customers from Africa. With the wide range of applications, GN Solids Control solid-state vacuum pumps have received wide attention since the release of the news, and their performance has been recognized by users on site.

Features of the GN Solids Control solid vacuum pump:

Fully pneumatic drive – The solid vacuum pump is a complete air driven pump that needs to be connected to an air source. There are no electrical components on the pump that allow the pump to be used in certain areas where there is a flammable gas. Vacuum suction, positive pressure alternately discharge.

Widely used – solid vacuum pumps can be used to transport liquids, slurries, concentrated sludge and even solid powders and gravel. A typical use of this pump is to transport cuttings in a waste management system. Some customers install the pump on a mobile raft to complete the transfer from one site to another.

Low maintenance – This vacuum pump consists of a pipe manifold, valves and chambers. The cavity is used to store material, but there are no moving parts in the cavity, which greatly reduces the frequency of maintenance.

How to order GN solid vacuum pump

1. What is the material composition?

2. What is the fluidity of the materials?

3. What is the density of the material?

4. What is the height of inhalation and discharge?

5. What is the distance between inhalation and discharge?

6. What are the current difficulties in transportation?

7. Other materials and videos or other materials related to the site. For vacuum pumps for different applications, GN offers vacuum pumps of carbon steel or stainless steel 304 and 316. For more information on GN Solids Control conveyors, please feel free to contact us.

A drilling mud tank system produced by GN Solids Control for offshore drilling platforms has been assembled at the factory and shipped to the customer site. GN Solids Control has extensive experience in the design and manufacture of mud systems, both standard and custom.

As we all know, the space of the offshore platform layout equipment is limited, the mud tank system is required to be compact in design, and the mud processing function is complete.

The offshore drilling mud tank system is a fully functional and independent design. It has all the necessary equipment to process the drilling mud step by step. According to different working principles, different materials are used to separate impurities of different particle sizes in the drilling mud.

Offshore drilling mud tank system equipment list

The shale shaker is a coarse cuttings removal device for drilling fluid with simple structure and adjustable vibration G force. GN Solids Control connects the main shaker unit and the underflow dry shaker unit to the mud cleaner, making the shaker system larger and reducing the footprint of the system, but ensuring flow.

The system has a centrifugal degasser to remove air that invades the drilling mud. The degasser can effectively remove air and ensure the performance of the mud. This also ensures that the sand pump has sufficient pressure to deliver the drilling mud to the mud cleaner cyclone.

A centrifuge is used to remove fine particles from the drilling mud. The GN Solids Control centrifuge is stable and easy to operate, meeting the needs of the drilling site. The material application of the rotating parts and the protective design of the consumable parts greatly extend the working time and reduce the maintenance cost.

GN Solids Control is also equipped with a screw conveyor to collect the waste from the above equipment. On the platform, collecting cuttings is also an important task due to limited space. For more information on offshore drilling mud tank systems, please feel free to contact us.

This week, GN Solids Control shipped two sets of oil-based cuttings processing equipment to Russia for the recovery of drilling fluids from oil-based cuttings. Considering the weather, the equipment is installed in the container, and this design will also make transportation easier.

The cuttings equipment is an important part of the closed loop mud system, which can recover more valuable drilling fluid and reduce waste discharge. Reduce drilling costs and protect the environment.

GN Solids Control not only provides a single unit, but also provides a cuttings handling system that includes different types of equipment. Vertical drill cutting dryers and settling centrifuges are key equipment in chip handling systems.

For oil-based drilling cuttings, vertical cutting drying units are ideal for separating drilling fluids and cuttings. The drying unit receives the cuttings discharged from the solid-controlled vibrating screen and operates at 900 rpm to effectively reduce the oil on the cuttings to 5%. We use a high-hardness scraper to push the separated chips off the screen. The high quality scraper ensures stable performance of the drying unit and low maintenance costs.

The fine particles flow out of the cuttings dryer through the sieve holes and enter the buffer tank. The waste slurry processing centrifuge is used to further separate the effluent from the dryer. We recommend using an ultra-wearable screw pump to deliver the mud from the buffer tank to the centrifuge for fine particle separation. The centrifuge was run at 3200 rpm to produce a separation factor of 2062 g, under which 2 micron sized fine particles would be removed. After treatment by a sedimentation centrifuge, the drilling fluid can be reused.

GN Solids Control offers vertical drill dryers and centrifuges with fixed speed or VFD variable frequency control modes. Customers can find almost all equipment for cuttings from the GN Solids Control product catalog. Sludge vacuum pump and screw conveyor for cuttings, vertical dryers for high temperature dewatering and high-speed centrifuges for fine cuttings. Please feel free to contact us if you have any requirements.

GN Solids Control is a professional supplier of solid-liquid separation solutions in the market. Recently, a batch of solid-state equipment is ready for shipment to US customers engaged in solid-liquid separation business. The equipment included in this order is a shale shaker and a large bowl centrifuge.

The shale shaker and the decanter centrifuge are two kinds of solid control equipment with different working principles. The shale shaker separates the solids using a wire mesh depending on the solid size, while the centrifuge separates the solids by centrifugal force. The shale shaker is mainly used for the separation of coarse particles, and the sedimentation centrifuge is mainly used for the separation of fine particles. Therefore, in a step-by-step solid-liquid separation system, the process steps of the centrifuge are always located behind the shaker.

GN Solids Control shale shaker are characterized by simple structural design and easy operation. The shale shaker is fully treated to make it strong and able to withstand high vibration forces. During the shale shaker transportation process, fix the shale shaker platform with fixing blocks and bolts. After reaching the scene, just loosen the bolts before the machine is running. The GN Solids Control shale shaker is fixed with a composite frame pre-tightening screen for long life.

GN Solids Control centrifuges use duplex stainless steel as the material for the bowl. The material has better machinability and centrifugal casting technology for better dynamic balance. For solid-liquid separation, GN Solids Control has a range of products to handle different capacities and applications. GN Solids Control centrifuges are not only widely used in drilling fluid solids control systems, but also widely used in environmental industries such as wastewater treatment and mud dewatering.

GN Solids Control offers a full range of solids control equipment for drilling mud recovery projects. At the same time, more and more customers from other industries will use solid-liquid separation equipment. For more information on GN Solids Control, please feel free to contact us.

Recently, GN Solids Control completed the production and commissioning of a 5m3/h oily sludge treatment system and prepared to send it to Guangdong for the oil sludge reduction treatment project.

This oil sludge treatment system consists of the following modules:

1) Heating premixed and tempered tank

2) Shale shaker module

3) Horizontal screw centrifugal separation module

4) Three-phase disc oil-water separation module (slope plate separation separation, oil-water separator, disc centrifuge, etc.)

5) Dosing system processing module

The solid phase oil content after treatment by GN Solids Control sludge system can be controlled within 3%, the total water solid content in the recovered oil can be controlled within 3%, and the oil content in the recovered water is within 3%, which can greatly reduce the solid phase material. The oil content rate reduces the total amount of materials to be treated, and also provides the maximum reduction guarantee for the later biodegradation, thermal desorption and other processes, and improves the treatment efficiency of oily sludge.

In order to better meet the customer’s requirements and provide the most effective sludge disposal solutions, we need our customers to answer the following questions:

Source and type of waste (drilling, refining, or other?)

Waste composition, oil content, water content, solid content?

What is the maximum particle size of the solid? Is there a solid particle size distribution?

Solid phase requirements, liquid phase requirements, use of processed materials?

For more information on GN Solids Control sludge handling equipment, please feel free to contact us.

With years of experience in the manufacture of oil drilling mud solids control systems, GN Solids Control is able to design and manufacture mud recovery systems in accordance with standard configurations or customer requirements. This week, a solid control system will complete the factory’s trial installation and testing, and then shipped to an oilfield customer in China.

The system is a stand-alone mud solids control system with solid separation and mud reconfiguration.

1. Separation equipment – The system is equipped with a GNZS703 shale shaker and two cyclone 10 inch desanders for solid particle separation. The coarse separation will be carried out on the shaker unit and the latter will be used for fine particle separation.

2. Pumping system – The pumping system consists of a submerged slurry pump, a sand pump and a mixing pump. Considering the replacement of the drilling tool, the mud system is equipped with a drill-down pump, so the mud tank is equipped with an in-tank compartment. To ensure adequate tank volume, we use a vertical mud pump to feed the desander. The mixing pump is used to circulate the polymer mud material to provide pressure to the mud gun.

3. Mud tank system – When designing the mud, we fully considered the division of the equipment and compartments installed on the mud tank to ensure the continuous workflow of the mud system. Pipes and valves are provided in the mud tank to facilitate mud flow. Aisles and handrails are provided to allow the operator to safely operate the tank.

GN Solids Control is standard on drilling mud solids control systems. We also offer custom configurations based on customer specific requirements for capacity and budget. Before placing an order, the customer will get a layout and flow chart to give a more specific impression of the mud system.

For more information on GN Solids Control sludge handling equipment, please feel free to contact us

The oil sludge treatment system is one of the separation solutions promoted at home and abroad in recent years. It is mainly used to treat sludge from oil field drilling, oily wastewater from refineries and sludge from oil storage tank bottom sludge.

GN Solids Control currently has three standard models of sludge handling systems with processing capacities of 1-2, 5-10 and 15 cubic meters per hour. The picture below shows the GNOST-05A produced by domestic customers in China.

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The GN Solids Control sludge treatment system consists mainly of the following modules:

1. Premixing module – This module includes a mixing tank, a stirrer and a transfer pump. First, the sludge is diluted in the tank to make the sludge more fluid and easy for subsequent module processing. Water and chemicals are added to the storage tank, and as the temperature of the heating system increases, the emulsified oil separates from the solid to become a demulsification mixture.

2, coarse screening module – a high G shale shaker is the key equipment of the module. The coarse particles will be removed through the screen. In order to prevent sludge splashing, the vibrating screen is also equipped with an anti-splash device.

3. Three-phase separation module – This module is combined with a centrifuge assembly and a disc centrifuge assembly. The centrifuge is used to remove most of the solids in the sludge to reduce the solids content. The liquid phase will then be sent to a disc centrifuge for separation of fine oil, water and ultrafine solids.

4. Chemical Dosing Device – GN Solids Control provides a container chemical dosing device that distributes chemicals to each module in the system. The containerized design makes the module easy to transport.

GN Solids Control has extensive experience in the development of this type of sludge handling system. A large number of case studies have been available at home and abroad for reference. For more information on GN Solids Control sludge handling equipment, please feel free to contact us.

The drilling and drying system is a major component of the closed loop system for drilling fluid treatment. It recovers as much of the drilling fluid as possible by handling the cuttings with high humidity. This week, GN Solids Control completed the manufacture of two vertical drill chip dryer systems and will ship them to Xinjiang customers soon.

Oil-based drilling cuttings are mostly treated with vertical drying systems. The entire system consists mainly of a cuttings drying module and a fine particle removal module. Each module has a critical core device.

Cuttings drying module

The vertical cutting dryer is the key equipment for the drying module. Usually, the cuttings are fed into a cuttings drying device. Under the action of centrifugal force, the oil will be separated from the cuttings and passed through the sieve holes into the collection tank in the drying device. The dry screen has an opening size of 250, 350 and 500 microns and can be used for different sizes of cuttings drying. The GN Solids Control cuttings dryer is equipped with a flushing system and an air knife system for cleaning the mud collecting tank and the screen to avoid clogging.

Fine particle removal module

The high specific gravity mud purification centrifuge is the key equipment of this module. The liquid effluent from the dryer will be pumped to a high specific gravity mud purification centrifuge for further processing to remove fines from the drilling fluid. In order to ensure the performance of the centrifuge, GN Solids Control takes into account the high-speed operation, the protection of wearing parts and the use of materials in the manufacturing process. Long-term operation and less maintenance ensure the efficiency and economic benefits of the equipment.

In drill cutting systems, mud tanks are used to install equipment and collect and store drilling fluids. The chips entering the dryer from the drying device and the centrifuge can be conveyed by a screw conveyor device, which is a conveying device widely used for conveying solid phase materials.

For more information on the Vertical Drill Dryer System, please feel free to contact GN solids control

The mud water separation system is an economical purification system that separates solids from the drilling mud. It is mainly used in the construction piling project to remove the coarse particles in the mud. The recovered mud is pumped back to the pile driver for reuse.

Recently, GN Solids Control has just completed the assembly and factory test of nearly 10 500gpm throughput piling water separation systems. The picture shown here is a photo of the batch of equipment waiting to be shipped.

Advantages of piling mud water separation system

1. A variety of purification processes are highly integrated – the piling mud-water separation system consists of a coarse particle separation process and a Desander/Desilter separation process. After the mud enters the piling mud water separation system, the coarse particles are first sieved out using a vibrating sieve. The liquid will be pumped to the Desander/Desilter unit for fine particle separation. The piling mud water separation system has a built-in pump system, a buffer tank, and an electronic control system. A variety of purification process designs enable the system to separate fine particles to meet user needs.

2. Compact design – The piling mud water separation system is a combined device for gradually separating large particles and fine particles. Considering the limitation of the working area, the piling mud-water separation system has a small footprint and is easy to move in the urban interior space. For large-capacity active mud storage, users can make additional tanks that are easily connected to the piling mud-water separation system.

In order to provide users with a better piling solution, GN Solids Control has also developed a sloping plate settling system that settles the liquid discharged from the Desander/Desilter unit to make the liquid clearer. Compared with the sedimentation centrifuge, the inclined plate settlement system is a solution with high flow rate and low cost. In the sloping plate settling system, fine particles will settle to the bottom and then pump out through the diaphragm pump.

More and more piling contractors are considering the use of two piling mud separation systems and then a sloping plate settling system to achieve a low cost, cost effective solution.

More question,welcome contact GN solids control

Recently, GN Solids Control completed an in-plant test run of an automated tank Cleaning system. Customers from South America watched the workflow and successfully accepted the automatic cleaning system. The system will be shipped later.

As a professional manufacturer of solid-liquid separation equipment, GN Solids Control covers a wide range of products for the solid-liquid separation industry. The automatic can washing system is actually used to separate the solids from the cleaning mud to achieve the effect of recycling the water.

How the GN Solids Control automatic clearing system works

The GN Solids Control automatic clearing system is designed for automatic tank cleaning. After receiving the solid slurry with high solid content, the solid and liquid in the sedimentation tank are separated, and the built-in chemical dosing system adds flocculant to the slurry to accelerate the collection and precipitation of fine particles. The separated water will overflow and then fall into the storage tank for reuse.

Part of the GN Solids Control automatic clearing system:

1. Mud Collection Pump – At the beginning of the system, the flushing mud is delivered to the settling tank using an electric vacuum pump. The pump is connected to a lever sensor in the settling tank and can be automatically fed and stopped.

2. Sloping plate clarification tank——The sedimentation tank is a sloping plate clarification tank. There are multiple sloping plates in the clarification tank, and the spacing between the two sloping plates is even. These panels have a 55 degree sloping floor so that solids can settle quickly along the slab to the bottom of the clarifier.

3. Chemical Dosing System – The automatic cleaning tank system is equipped with a chemical mixing tank and a dosing pump. A flocculant can be made here and pumped to a precipitator for fine particle collection and precipitation.

More question,welcome contact GN solids control