Mud Solids Control Equipment

Recently, the GN Solids Control decanter centrifuge and screw conveyor equipment have undergone rigorous testing in the factory and are ready to be loaded and shipped to the wastewater treatment company.

Many orders of GN Solids Control come from repeat orders from regular customers. I believe that the stable quality and outstanding performance of GN Solids Control products can give customers strong confidence in GN Solids Control ‘s products.

So what are the characteristics of GN Solids Control equipment that can stand out among many domestic solid control counterparts? The following introduces the advantages and characteristics of GN Solids Control decanter centrifuge;

Advantages and characteristics of GN Solids Control decanter centrifuge:

1. Drum material: duplex stainless steel 2304; screw pusher: duplex stainless steel 2205;

2. The main bearing is lubricated with dilute oil, the bearing runs better, can reach higher speeds, and is equipped with a lubrication protection system, which can still provide lubrication for 5-10 minutes after a sudden power failure;

3. Larger aspect ratio (4.2:1 aspect ratio) and deeper liquid pool depth mean better treatment effect and larger treatment capacity;

4. According to the nature and concentration of the material, use motors and differentials of different powers. (554EP uses large differential speed, high-power motors ensure processing capacity; 554EC and EY use large speed ratios and small differential speeds, and low-power motors are more energy-efficient. );

5. A shock absorber is installed under the motor to avoid the impact of vibration between the motor and the centrifuge host;

6. The upper cover of the collection box adopts a double-layer structure and is lined with soundproof cotton, which reduces the noise of the centrifuge;

7. The collection box is equipped with a flushing pipe, so customers can flush the collection box even more;

8. Equipped with scraper and end scraper to prevent wear from turning solid, and equipped with slag stop ring to prevent material blocking on the solid side of the collection box;

9. Three kinds of centrifuges, three different angles, three different pitches, and BD plates with corresponding diameters can be designed according to the different material concentrations to achieve better processing effects;

10. For the materials with high solid content and easy to cause wear, EP centrifuges have added slag discharge wear resistant wear sleeves, slurry outlet wear resistant sleeves, and wear-resistant alloy sheets are inlaid on the screw pusher, while EC The CY centrifuge mainly handles materials with low solid content and not easy to cause abrasion, and wear-resistant alloys are spray-welded on the liquid outlet and spiral blades;

In addition to the decanter centrifuge introduced above, GN Solids Control also produces a complete set of oil drilling solids control systems, trenchless and coalbed methane drilling rig mud recovery systems, piling and shield mud purification systems, drilling waste treatment systems, industrial environmental protection mining And other solid-liquid separation system.

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Recently, four sets of customized 120m³/h purification systems produced by our company have been assembled and debugged, and will soon be sent to a domestic non-excavation directional drilling customer like HDD/CBM/TBM. Generally speaking, each drilling rig needs to be equipped with a set of corresponding mud purification system corresponding to the drill pipe diameter and tonnage of the rig. The goal of the mud recovery system is to separate the soil and gravel in the drilling fluid mud, and then ensure that the mud can be recycled, so as to save costs and protect the environment. The trenchless mud recovery system of the GN Solids Control brand has the advantages of compact structure, reasonable design, convenient transportation, small footprint, and high treatment efficiency. It is widely used in urban infrastructure construction such as trenchless directional crossing and mud-water balance roof. Mud treatment of pipes, shields, piling and other processes.

The standard trenchless mud recovery machine system consists of mud recovery equipment, mud mixing equipment and mud collection tanks. Unlike the mud recovery device in the oil and gas drilling industry, trenchless drilling first discharges the mud back to the mud pit on the ground, and then uses a vertically installed submerged mud pump to transport the mud to the mud recovery system. Most drilling rigs will use a three-stage Purification system, shale shaker, sand removal, mud removal, and gradual removal of rock debris and solid waste. If there is a higher separation requirement, we will add a centrifuge to the system as a fourth-stage processing equipment that can control the solid particle diameter of the slurry to 5-10 microns.

The size of the mud tank usually depends on the size of the drilling rig and the volume of the adapted mud. The mud tank is equipped with a stirrer and a mud gun to stir the mud to suspend the solids in the mud. In order to configure a suitable slurry, a jet mixing system is needed to add chemicals to maintain the properties of the slurry. GN Solids Control high-standard mud recovery system has different sizes and design schemes, and is widely used in oil and gas drilling, trenchless drilling, piling, TBM and other projects.If you are interested about our product, welcome contact us

Recently, the sewage treatment centrifuge equipment produced by GN Solids Control has undergone rigorous testing in the factory and is ready to be loaded and shipped to the Yunnan customer project.

Many orders of GN Solids Control come from repeat orders from regular customers. I believe that the stable quality and outstanding performance of GN Solids Control products can give customers a strong confidence in GN Solids Control products.

So what are the characteristics of GN Solids Control equipment that can stand out among many domestic solid control counterparts? The following highlights the unique features of GN Solids Control sewage treatment centrifuge products:

Advantages and characteristics of GN Solids Control brand decanter centrifuge:

1. Drum material: duplex stainless steel 2304; screw pusher: duplex stainless steel 2205;

2. The main bearing is lubricated with dilute oil, the bearing runs better, can reach higher speeds, and is equipped with a lubrication protection system, which can still provide lubrication for 5-10 minutes after a sudden power failure;

3. Larger aspect ratio (4.2:1) and deeper liquid pool depth means better treatment effect and larger treatment capacity;

4. According to the nature and concentration of materials, use motors and differentials of different powers. (554EP adopts high differential speed, high-power motors ensure processing capacity; 554EC and EY use large speed ratios and small differential speeds, and low-power motors are more energy-efficient. );

5. A shock absorber is installed under the motor to avoid the impact of vibration between the motor and the centrifuge host;

6. The upper cover of the collection box adopts a double-layer structure and is lined with soundproof cotton, which reduces the noise of the centrifuge;

7. The collection box is equipped with a flushing pipe, so customers can flush the collection box even more;

8. Equipped with scrapers and end scrapers to prevent solid wear and tear, and a slag retaining ring to prevent material blocking on the solid phase side of the collection box;

9. Three kinds of centrifuges, three different angles, three different pitches, and BD plates with corresponding diameters can be designed according to different material concentrations to achieve better processing effects;

10. For the materials with high solid content and easy to cause wear, EP centrifuges have added slag discharge wear resistant wear sleeves, slurry outlet wear resistant sleeves, and wear-resistant alloy sheets are inlaid on the screw pusher, while EC The CY centrifuge mainly handles materials with low solid content and not easy to cause abrasion, and wear-resistant alloys are spray-welded on the liquid outlet and spiral blades;

11. Supporting special screw feed pump for slurry supply to ensure stable flow and avoid blockage failure

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Shale Shaker is the most widely used solids control equipment in oil and gas drilling system. The working principle of the drilling mud vibrating screen is very simple, mainly composed of the base, the screen box, the screen, the mud logging tank, the excitation motor, the shock absorption spring, the control switch, and the adjustment device.

GN Solids Control was established in 2007 and started to produce drilling mud shakers in the same year. After 13 years of development, GN Solids Control has never forgotten its original intention and has been committed to creating a first-class solids control brand in the global solids control industry. At present, GN Solids Control drilling mud shaker has become one of the most technologically advanced and reliable drilling mud shaker brands in the global oil drilling mud treatment equipment industry.

In the early stage of product development, GN Solids Control encountered various problems like other manufacturers, which seriously affected the quality, reliability and stability of the shale shaker and shaker screen.

However, from product design and calculation, manufacturing process optimization to process and final inspection, GN Solids Control has worked hard to overcome difficulties, and not let go of every detail that affects product quality. The pursuit of excellence in the pursuit of the perfect realization of each process has finally improved the quality of GN Solids Control’s vibrating screen products, and has been praised by customers in various countries and regions around the world.

GN Solids Control proved one point with practical actions: the quality and performance of our drilling mud vibrating screen products are not inferior to world-renowned brands of vibrating screens. This has been confirmed in the United States, in Africa, in the Middle East, and in every corner of the world.

So, what is the reason for GN Solids Control’s achievement?

1. Continuous accumulation. GN Solids Control has accumulated a lot of data and experience in many technologies such as product design, raw material blanking, welding, stress balance, testing and final evaluation.

2. Continuous technological innovation. GN Solids Control has always invested heavily in equipment upgrades. Take the lead in realizing an automated welding production line in the vibrating screen welding process, which greatly improves the quality, efficiency, and consistency, and reduces labor and material costs.

If you are interested in GN Solids Control‘s shale shaker, you are welcome to visit our company for guidance.

GN Solids Control drill cuttings dryer is widely used in drilling site oil-based mud non-landing projects. It is the core equipment for oil-based mud non-landing. In order to ensure the normal operation of GN Solids Control drill cuttings dryer, we use it daily During the process, attention should be paid to the maintenance and maintenance of the dryer to ensure that the drilling site operations are not affected.to make sure it can working with other equipment like decanter centrifuge in drilling waste management system

The GN Solids Control drill cuttings dryer must be started under no-load conditions. If it is started under load, it will cause serious damage to the equipment and may even harm the operator. During the use of the schedule, a routine inspection of the drill cuttings dryer should be done every shift. The inspection content includes: 1. Whether the dryer has abnormal vibration on site; 2. Whether the lubrication system has oil leakage or other abnormal phenomena; 3 , Whether there is looseness in each fastening part; 4. Whether the slurry inlet and slag discharge port are blocked; 5. Whether the temperature of the main bearing is lower than 90 degrees during operation.

In addition to daily inspections, drill cuttings dryers must be inspected regularly after the machine has been running for a period of time. Regular inspections include: 1. Check the condition of the belt after every one thousand hours of operation, whether the tightness is moderate, whether it needs to be replaced for wear, etc.; 2. Check each connection every time the operation exceeds one thousand hours or the vibration is excessive Check whether there is any looseness and check whether each sensor is working normally; 3. Clean the oil filter of the drill cuttings dryer with kerosene every 30 days, and check whether the oil quality needs to be replaced, and the longest use of the oil should not exceed 6 months; 4. Check the oil level every two weeks, and replenish new oil in time if the level is lower than the standard level; 5. Regularly clean the slag outlet, flush the slurry outlet and the sieve blue, and check whether the sieve basket is damaged; 6. Regularly Check the wear of the scraper, the sieve basket scraper and the sieve basket, and replace them if they are damaged.

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As a leading domestic manufacturer of drill cuttings processing systems, GN Solids Control can provide customers with drill cuttings processing equipment and drill cuttings conveying equipment such as high specific gravity mud purification centrifuges, drill cuttings dryers, and screw conveyors. The drill cuttings dryer produced by GN Solids Control is particularly good at processing oil-based drill cuttings and composite-based drill cuttings.

As one of the most important markets of GN Solids Control, Russian customers have been loyal customers of GN Solids Control’s drilling cuttings processing system for many years. Last week, GN Solids Control completed another container drilling cuttings processing system for the customer.

1. Drill cuttings dryer
GN Solids Control drill cuttings dryer, also known as vertical cuttings dryer, can treat the oil content in cuttings to less than 5%. GNCD930E drill cuttings dryer, 930 means that the maximum diameter of the sieve basket is 930mm, and E is the version number of the dryer. According to different working conditions and on-site feedback, GN Solids Control has been committed to continuously upgrading all solids control equipment and drilling waste treatment systems. The processing capacity of the GN Solids Control GNCD930E drill cuttings dryer is 30-50 tons/hour, and the screen basket can be equipped with three optional specifications of 0.25mm, 0.35mm and 0.5mm. In order to facilitate the maintenance of equipment, GN Solids Control has also innovatively equipped customers with lifting devices.

2. Chemical dosing system
In order to remove the finer solid particles, the drilling cuttings are processed by the GN Solids Control drill cuttings dryer, and the liquid will enter the decanter decanter centrifuge for further processing. After chemical dosing, it can help the decanter centrifuge to separate fine particles smaller than 5 microns. The GN Solids Control chemical dosing system is automatic dosing control, which can automatically control the dispensing and the adjustment of dosing amount according to actual requirements.

3. Container part
Integrating the operating parts inside the container and equipped with explosion-proof air conditioners can not only provide a comfortable operating environment for operators, but also reduce the constraints of weather and environmental factors on operations, and greatly improve production efficiency. Received unanimous praise from on-site personnel.

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GN Solids Control is an industry-leading manufacturer of solids control separation equipment and an overall solution provider for drilling waste management systems. GN Solids Control provides hundreds of separation system solutions to customers in many countries around the world every year. At present, GN Solids Control’s product line includes a full range of shale shakers, desanders, desilters, degassers, vertical cuttings dryers, decanter centrifuges, vacuum pumps, screw pumps, and sand pumps.

GN Solids Control can also produce different types of chemical dosing systems customized for customers. Recently, the chemical dosing system we ordered for a customer in Africa is a standard container dosing system. This set of dosing system includes PAC dosing device, dosing tank, explosion-proof air conditioner and container. All components are highly integrated to facilitate rapid movement and operation between different work sites. The main components include the following parts:

1. Dosing system

According to the needs of centrifuge processing capacity, GN Solids Control can customize different types of automatic dosing systems for customers. The agitator in the mixing system includes a motor, a reduction box, a shaft and an impeller, which can be used to fully mix the powder medicament.

2. Pharmaceutical mixing system

The medicament mixing system is used to provide mixed medicaments for the centrifuge. In this system, the medicine can not only be thoroughly mixed and stirred, but also the PH value in the mixture can be adjusted.

3. Container part

Integrating the operating parts inside the container and equipped with explosion-proof air-conditioning can not only provide a comfortable operating environment for the operators, but also reduce the constraints of weather and environmental factors on the operation, and greatly improve the production efficiency. Received unanimous praise from on-site personnel. More question, welcome contact GN Solids Control

Recently, an engineering company signed a purchase order for four sets of mud systems with GN Solids Control. Now GN Solids Control is in full swing to ensure that the order is delivered on schedule.

The customer of this project is an order signed after full technical exchanges and factory inspections in the early stage. The customer fully understands the technology and production strength of GN Solids Control, and has a better understanding and trust in our company. So, nowadays the mud treatment equipment market is mixed, with uneven capabilities. How should customers choose a mud purification system? Below I summarize the following tips:

1. Look: Looking at the product appearance and processing details, a company’s manufacturing capabilities and business philosophy can be directly reflected from the product appearance, and the control of details reflects a company’s rigorous attitude.

2. Comparison: compare operating costs, no matter which processing equipment is, there are corresponding wearing parts, such as shaker screens, springs, cyclones, centrifugal pump impellers,centrifugal pump casings, etc., the materials used for wearing parts , Structure and processing technology can directly affect the service life, that is to say, choosing a reliable brand can directly save operating costs.

3. Test: Test the treatment effect of the equipment. The sand content of the mud after treatment is the most important indicator to reflect the treatment effect. The current minimum indicator is 5%, that is, the sand content in the mud after treatment cannot exceed 5%, otherwise It will adversely affect the mud pump and mud performance.

How to judge: Buy a special mud testing instrument and put it on the construction site. Party A will praise you for your professionalism! (If you touch the pulp with your hand and feel the sensation of sticking your hands, it will basically exceed 5%)

4. Measurement: The actual treatment capacity of the equipment is measured. The mud equipment nameplate has the treatment capacity content. If the treatment capacity of 50m³/h is filled on the nameplate, the actual treatment capacity should be 50m³/h. The treatment capacity varies with the mud condition. There will be slight changes, but the work efficiency is generally not less than 80%.

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Analyzing the current status of my country’s existing decanter centrifuge manufacturing industry, it is understandable that my country’s centrifuge manufacturing process technology and foreign centrifuge manufacturing, new technology research and development, especially the reliability, stability, service life, assembly accuracy, and flexibility of operation There is still a certain technological gap in aspects such as sex, humanity, and the application of certain new technologies. However, these technological gaps are also gradually shrinking with my country’s independent R&D and manufacturing capabilities, product innovation capabilities, and R&D capital investment. At present, this gap is gradually narrowing.

Obviously, GN Solids Control’s centrifuge manufacturing process and technological innovation are in The domestic GN Solids Control decanter centrifuge has begun to stand at the forefront of the domestic decanter centrifuge manufacturing industry, and has become a leader in the technological innovation and manufacturing process of domestic centrifuges. GN Solids Control has a variety of decanter centrifuge types, each of which has different functions for separating materials. For example, GN Solids Control GNLW series centrifuges are used to separate oil and gas drilling fluid produced during drilling. The centrifugal high-speed operation can realize the separation of drilling fluid, and it has the characteristics of high speed, long life and obvious separation effect. GN Solids Control Decanter Centrifuge has undergone many years of technical updates and changes in structure and technology. Especially it uses high-quality wear-resistant alloy materials to protect the screw pusher. The working conditions are often timed and easy to maintain and replace. , The advantages are more obvious.

Decanter centrifuges my country has gone through more than 50 years of technological development from the introduction of decanter centrifuges internationally to the present independent research and development and manufacturing. However, there are not many manufacturers dedicated to the research, development and manufacturing of decanter centrifuge technology. Most companies in my country are based on the replication of foreign products, often lacking independent R&D and technological innovation capabilities. GN Solids Control P series decanter centrifuges are usually used to remove liquid from solid materials. It is suitable for the separation of materials that are easy to separate, large particles, large solid-liquid density difference, low viscosity, high concentration, large processing capacity, and higher dryness than clarity requirements. It is used in petrochemical, agriculture, food, environmental protection waste treatment, and biology In the fields of medicine, health, etc., the sedimentation speed of different materials under the action of the centrifugal force field will have different centrifugal force differences, so as to realize the solid phase separation, liquid-liquid separation of materials. Since the centrifuge has been used, among the separation factors, the rotation speed has undergone a transition from low speed to high speed. From the perspective of rotation speed, the rotation speed of the decanter centrifuge can be divided into low speed, medium speed, and high speed centrifuge adjustment ranges. The equipment has low speed, medium speed and high speed centrifuges. The speed characteristics of the machine, the equipment system is composed of several parts such as a motor drive system, a circulating cooling system, a mechanical system, a rotating drum and a PLC control. Compared with a floor-standing centrifuge, the size and capacity are different.

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1. Source analysis of oily sewage

The sources of oily sewage are very extensive. Oily sewage is generated in the processes of steel refining, industrial production, oil extraction, pesticide and food processing and production, and these oily pollutants mainly exist in four forms, respectively It is dissolved oil, dispersed oil, slick oil and emulsified oil.

Petrochemical industry. In the petrochemical industry, oily wastewater will be generated at almost any stage from the initial extraction to the final transportation and consumption. With the rapid development of China’s science and technology, China’s tertiary oil recovery technology has also been widely used. Improved the oil displacement effect, but also made the composition of sewage more complicated.

Chemical and pharmaceutical engineering. The main source is oily wastewater from high-concentration processes. During the manufacturing process, a large amount of water and lubricating oil are used in the stages of raw material reaction, product separation and raw material pretreatment, so a large amount of oily wastewater will be produced in the later stage.

Metal smelting industry. In the process of metal smelting, whether it is the material in contact with oil or the equipment in contact with oil, we need to cool, clean and lubricate it, and the lubricating oil may directly contact with it, so it will form oily sewage .

Food processing and production. In the process of food processing and production in our country, oily sewage is generated during equipment cleaning and machine lubrication.

GN Solids Control is one of the few manufacturing companies with experience in oily sludge treatment plants at home and abroad. Our processing equipment has passed the verification of many practical applications on site and has been widely recognized by customers. It can meet the treatment of most oily sludge, better recover oil and water, and reduce the cost of solid waste treatment.

Oily sludge refers to a mixture of oil, water and solids. In order to treat sludge and recover oil and water, oil, water and solids must be separated. At the same time, how to dispose of solids at a lower cost and recover as much oil as possible is very important. GN Solids Control oily sludge treatment complete equipment, including centrifuge, shale shaker, chemical dosing unit, through chemical hot washing, and then through multi-stage separation, and finally obtain clean oil and water, and low oil content solids. The recovered oil can be sold to refineries, and the water can be repeatedly hot washed. The oil content of the separated solid phase material can be as low as 2%, and finally it can be pyrolysis or biodegradation to achieve harmless treatment requirements.

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