Mud Solids Control Equipment

Recently, a mud recovery system produced by GN Solids Control will soon be sent to a domestic engineering company. This is also a continuous order based on the customer’s long-standing trust in GN Solids Control. The sincere and tacit cooperation between the two parties will undoubtedly contribute to the booming domestic management. Net construction is the icing on the cake.

GN Solids Control has been committed to providing customers with professional mud treatment solutions and reliable solids control equipment. The project is also fully conducting technical exchanges with customers and combining the customer’s on-site use requirements to customize a mud recovery system. The system includes a 240 m3 and a 120 m3 economical mud recovery equipment, a set of mixing tanks, and two sets of storage. Mud tank, and a GNLW554E-VFD mud dewatering decanter centrifuge, this system can fully meet the requirements of mud mixing, processing and recycling of medium and large directional crossing construction.

After several years of research and development and testing, GN Solids Control has successfully developed a set of mud treatment solutions containing tailing slurry dewatering. This system first filters and shaker screens the large particles in the mud with the mud recovery equipment to reduce the solid content in the mud. For the small particles in the mud, the small particles are flocculated by adding flocculating agents, and then enter GN Solids Control’s own decanter centrifuge performs mud dewatering. After the solid-liquid separation treatment of the decanter centrifuge, the liquid phase part can be directly discharged into the sewage pipeline, and the solid phase part can be directly loaded and transported away. This greatly reduces the cost of tail slurry treatment for customers and also meets the national environmental protection requirements. After more than ten years of continuous development, GN Solids Control has been committed to the research and development and manufacturing of mud solids control equipment, and has accumulated a lot of experience in mud treatment. The company not only has a high market share in the domestic market, but also in the international market. More than 70 countries and regions in the world have established cooperation. Set up branches in the United States and Russia to better serve global customers. The long-term trust of customers is our driving force for continuous progress.

Recently, the drilling mud mixing tank manufactured by GN Solids Control has been successfully applied to the customer’s work site. The mixing tank manufactured by our company this time is a customized product according to customer requirements. Integrating two sets of mixing tanks and one set of jet mixing hopper into a skid-mounted structure, it not only meets the customer’s requirements for floor space, but also meets the road transportation requirements, and meets the frequent needs of customers for conversion work sites. According to the demand, the customer spoke highly of the mixing tank designed and manufactured by our company, which effectively solved the customer’s problem.

The jet mixing device provided by GN Solids Control for customers is mainly used to configure drilling mud and change the density, viscosity, acidity and alkalinity of drilling mud. When using, it only needs to transport drilling materials such as barite powder and related chemicals into the jet mixing funnel, and then enter the mixing tank after mixing through the jet mixing funnel. The jet mixing device provided by our company for customers By increasing the shearing force of the drilling mud in the pipeline, the dispersion effect of various materials in the drilling mud can be effectively improved, so that the various components in the mud can be fully circulated and mixed in the tank to ensure the performance of the drilling mud and improve the drilling efficiency and Safety. In addition to the high-performance jet mixing device, our company has also equipped customers with a explosion proof electric control system independently produced by GN Solids Control. The box body is made of aluminum alloy and all electrical components are made of ABB, Siemens, Schneider and other international The well-known brand effectively guarantees the safety and stability of the electronic control system. If you are interested in the jet mixing device produced by our company, please feel free to contact our company.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

A few days ago, the GNLW-454ET decanter centrifuge independently designed and manufactured by GN Solids Control was successfully sent to an environmental protection company in Tianjin, China, for sludge dewatering in a sewage treatment plant. GNLW-454ET centrifuge belongs to GN T series centrifuge. The half cone angle of T series centrifuge is 11°. It is suitable for removing liquid in solid phase materials, suitable for easy separation of large particles, large solid-liquid density difference, and low viscosity. , High concentration, solid-liquid separation for materials with large processing capacity and higher dryness than clarity requirements. The T series centrifuge selected by our company this time is finalized after laboratory analysis based on the characteristics of the customer’s materials and the materials provided by the customer, and we provide customers with a slurry supply pump and flocculation dosing system that match the GNLW-454ET centrifuge. , Customized a complete set of centrifugal dewatering system for customers to fully meet customers’ separation processing requirements and processing capacity, and may be highly praised by customers, fully affirming GN’s high-standard service and high-quality equipment.

The main parts of the GNLW-454ET centrifuge are made of phase stainless steel SUS2205 by centrifugal casting, which avoids the problems of intergranular corrosion and incomplete residual stress release caused by traditional welding methods, regardless of material and process The above are far superior to other competing products in the same industry. The centrifuge electric control system adopts PLC touch panel control, the sensor can be installed on the centrifuge to monitor the running status of the centrifuge and feedback to the control panel and automatically adjust the slurry supply of the slurry pump, saving labor costs and improving safety . GN Solids Control has always been adhering to win the trust of customers with high-quality products, high-standard services, and innovative technological innovations. If you have a demand or interest in the GN Solids Control centrifuge, you can call us directly.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

Recently, three sets of GNLW224EP-VFD decanter decanter centrifuges produced by GN Solids Control are sold to European environmental protection companies for sludge dewatering. The three sets of GNLW224EP-VFD sludge dewatering centrifuges produced by GN Solids Control are compatible with European environmental protection companies. this solution include feed pump also.After in-depth communication with customers, the centrifuge integrated system customized for customers based on the actual working conditions of the customer’s site fully met the customer’s product requirements and won praise from customers. Customers are very grateful to the sludge dewatering centrifuge produced by our company for solving the problems of on-site sludge dewatering and small footprint. They have a very high recognition of our centrifuge and look forward to follow-up cooperation.

Features of GNLW224EP-VFD Decanter Centrifuge:

1. The large and small end cover shafts, rotating drums and spiral mandrels are made of duplex stainless steel SUS2205 by centrifugal casting, and their performance is better than SUS304 and SUS316 in the same industry.

2. The main parts are made by centrifugal casting and die forging technology to avoid the quality defects of intergranular corrosion and incomplete residual stress release caused by traditional welding technology.

3. The main material of the screw pusher is made of duplex stainless steel SS2205, SS2304 or higher material, and the spiral blades are integrally pressed by CNC spiral blade forming equipment to improve the efficiency of screw slag conveying.

4. The slag discharge port is protected by a replaceable hard alloy sleeve. The top and side of the slag discharge port of the drum are installed with cemented carbide scrapers, which can effectively protect the drum and prevent wear. The 360-degree rectangular slag discharge port, slag discharge Smoothly prevents clogging.

5. According to the material handling requirements, the spiral can use BD baffle to separate the dewatering zone and the settling zone deeper, and the dewatering zone is longer.

6, PLC control panel control, the sensor can be placed on the centrifuge to monitor the state of the machine.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

Recently, a set of sewage treatment centrifuge with dosing device produced by GN Solids Control will be sent to customers in the Middle East. The centrifuge of this project adopts intelligent, automated, and efficient customized design according to customer requirements. The machine trial effect is very satisfactory.

Features of chemical dosing equipment:

1. Three tanks in one (mixing tank, mixing tank, storage tank) continuous brewing, easy operation and maintenance, low labor cost; according to actual needs, it can be changed to double tank type to make it more economical and reasonable;

2. The machine has the function of proportioning allocation, which can adjust the concentration of liquid medicine required for brewing according to actual needs;

3. The brewing concentration of this machine is uniform and moderate, which can reduce the occurrence of granulation caused by improper manual deployment, which will block the pipeline or pump, and increase unnecessary maintenance costs and powder expenditure;

4. The fusion effect of the medicine and liquid mixer reaches 100%, with unique innovative functions;

5. The machine is uniquely designed with stand-by time and automatic intermittent and paused cross-stirring functions, so that the infusion solution can be uniformly blended and kept in the best use state forever; when the powder supply tank is low in stock, the indicator of the appliance is detected by induction The function assistance of warning and stopping of the dosing pump makes the overall controllability of the machine more perfect.

Features of GN Solids Control 454E series decanter centrifuge:

1. The drum is made of duplex stainless steel SS2305 by centrifugal casting, and its performance is better than SS304 and SS316.

2. The centrifugal casting process makes the drum more uniform in texture and has good dynamic balance performance.

3. The slag discharge port of the centrifuge and the slurry outlet of the screw pusher are inlaid with tungsten carbide cemented carbide sleeves, which are extremely wear-resistant and not easy to break.

4. The screw pusher is inlaid with wear-resistant alloy sheets, which has a longer life and reduces the number of maintenance.

5. PLC control panel control, sensors can be placed on the centrifuge to monitor the status of the machine. GN Solids Control focuses on the R&D and manufacturing of separation and conveying equipment. E series decanter centrifuges are mainly suitable for solid-liquid separation of mineral oil, chemical viscous materials, fruit juice, coffee, tea, wine, soy milk, biodiesel, starch, etc.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

Recently, a set of construction slurry treatment system produced by GN Solids Control has been put into use in construction mud treatment stations in North America, and the system has been successfully introduced to the international market, and will soon be sent to foreign customers, including the Middle East, Southeast Asia and other regions Engineering construction unit. The system has the characteristics of small footprint, low cost, and significant treatment effect, and can also be widely used in tunnel shield and pipe jacking projects and trenchless directional crossing projects.

This mud separation system is mainly composed of four solid-liquid separation modules: coarse screening, vibrating screen, desanding and desilting cyclone and decanter centrifugal dehydrator. Its working principle is as follows:

1. The mud tanker transports the mud produced by urban construction to the treatment station. First, the big rocks are filtered out through the collecting funnel, and then the small rocks are screened out through the coarse screen. The remaining mud is filtered and collected to the transfer station. In a jar

2. The slurry supply pump pumps the slurry from the transfer tank to the vibrating screen for further solid phase separation and removes the large particles of sand and gravel;

3. After the mud passes through the shale shaker for preliminary solid-liquid separation, it is pressurized to the desander cyclone by the slurry pump in the system. After high-speed cyclone separation, the grit components with a particle diameter greater than 40 microns are removed, and the fine sand is separated into the transfer tank, and then pressurized by the slurry supply pump to the desilting cyclone. The desilting cyclone will be more than 20 microns The particles are separated, and the mud below 20 microns is returned to the mud storage tank and pumped to the construction machinery for recycling after reproportioning.

4. The high-speed centrifugal dewatering centrifuge equipped with this system can separate the fine particles of 5-20 microns in the mud to ensure the performance of the mud.

Centrifuges produced by GN Solids Control are widely used in drilling mud treatment, sewage environmental protection treatment, oily sludge treatment, chemical and food and beverage industries.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

A few days ago, two sets of 20 cubic waste slurry treatment systems designed and manufactured by GN Solids Control for Singapore customers have been used in the customer’s shield slurry treatment site.

The waste slurry treatment system complies with Singapore’s national environmental protection requirements and adopts a containerized design. The system is mainly composed of a decanter centrifuge, a flocculation system and a container, which satisfies the integration, harmlessness and reduction in the urban construction process. It also adopts sealing and noise reduction treatment as a whole, which reduces the impact on the lives of surrounding residents during the construction process.

The centrifuge adopts the high-speed dewatering centrifuge of the purification system. This centrifuge is a special customized centrifuge that can treat both ordinary mud and waste mud. The flocculation system is also a specific flocculation system. 3 chemical agents can be added to meet Different needs of customers.

GN Solids Control’s mud purification system and sludge dewatering equipment have attracted much attention in the international market, word of mouth, and there are sufficient market cases in China. Shield engineering customers include China Railway Tunnel, China Railway Tunnel Two, China Railway 18th Bureau and China Railway Shield construction and mud treatment companies such as environmental engineering companies. Shield machine manufacturing supporting customers include China Railway Equipment, German Herrenknecht and other large shield machine equipment companies. The strong R&D and manufacturing capabilities and rich industry experience have won customers’ full trust.

GN Solids Control can also design and manufacture mud recovery systems according to customer requirements and provide constructive suggestions.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

Recently, two GNLW224D-GP series small solid-liquid separation decanter centrifuges and related sludge transfer pumps produced by GN Solids Control are sold to a foreign environmental protection company. The sludge transfer pumps include horizontal centrifugal pumps and solid vacuum pumps.

The GNLW224D-GP series decanter centrifuge of this project is designed with a single processing capacity of 5m3/h, with a maximum design speed of 4500RPM and a standard speed of 3800RPM. The designed maximum separation factor is 2492G, and the separation particle diameter is 2-5μm. The torque of the differential is 500N.M, and the power of the main motor is 11KW. Centrifuges produced by GN Solids Control are widely used in drilling mud treatment, sewage environmental protection treatment, oily sludge treatment, solid-liquid separation in the chemical and food and beverage industries.

The GNSP-10B series solid vacuum pump of this project is also called pneumatic conveying pump. Because it can convey materials with higher solid content by using the internal vacuum pressure of the equipment, it is also called solid vacuum pump. The designed flow rate of a single unit is 10m3/h, and the air supply demand is 4.3m³/min. Because of its strong transportation capacity, high work efficiency, low equipment failure rate, simple operation and maintenance, etc., it is favored by the majority of environmental protection customers. In addition, this equipment can also be used to clean ship cabins, clean mud tanks, transport drilling waste, transport drill cuttings, Various purposes such as cleaning up drilling platforms.

GN Solid Control focuses on the R&D and manufacturing of separation and conveying equipment. If you want to know more, we sincerely welcome you to inquire or visit our company.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

Recently, the separate skid-mounted cuttings dryer and drilling mud jet mixing device produced by GN Solids Control have been assembled and debugged and will be sent to a domestic drilling company.

The project mainly includes 5 GNCD930-GP vertical cuttings dryers and 4 300m³/h drilling mud jet mixing devices. Vertical cuttings dryers are used on offshore platforms, mobile workboats, land oil fields, etc. This equipment is designed to be used in a class of equipment for oil drilling waste treatment operations, which can realize oil-bearing drilling cuttings de-oiling treatment and water-based drilling cuttings It uses high-power broadband dual motors as the power source for functions such as reduction and emission compliance. The processing capacity of the cuttings dryer is 30-50 tons/hour. The upper part of the equipment is conical and the lower part is cylindrical. This equipment is suitable for marine, desert and land oil field operating environments.

The jet mixing hopper device, as its name implies, refers to the mixing of water, clay (mostly bentonite) and other chemicals through the jet effect produced by the venturi funnel to achieve the effect of mixing drilling mud. Usually in the process of oil drilling and natural gas well drilling, drilling fluid can help cement the hole wall to prevent collapse during drilling rig drilling. Drilling fluid is also called drilling mud, usually divided into three categories: water-based Mud (abbreviated as WBM), oil-based mud (abbreviated as OBM) and synthetic-based mud (SBM).

GN Solids Control now has multiple sets of cuttings drying systems serving multiple oil fields in China, and processing water-based cuttings and oil-based cuttings separately. In addition, GN Solids Control also reached a strategic cooperation agreement with AKROS, a major Russian mud service company, and became a supplier of Gazprom (Gazprom for short), supplying solids control equipment all year round.

If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.

Recently, employees of GN Solids Control are busy with the commissioning of the mud station project. This order is an integral part of the end customer’s 30000BBL mud station project. The order will be shipped to end customers in South America in the near future.

GN Solids Control is unanimously committed to providing customers around the world with a variety of mud service equipment, which can deal with OBM oil-based mud, WBM water-based mud and SBM composite-based mud. In order to meet the diverse needs of customers, GN Solids Control can also implement customized design and production for customers.

The mud station orders that have been shipped this time mainly include the following equipment:

1. 500BBL mixing tank

The mixing tank contains 2 sets of non-interference mud mixing hopper, which are powered by 2 independent submersible pumps. When one pump fails, the other submersible pump can be easily switched to avoid downtime.

The mixing tank adopts 2 sets of two-impeller mud agitators to prevent the drilling mud from sedimentation. In addition, it is also equipped with 2 mud guns for fixed-point flushing of the corners of the tank.

The top of the mud tank is made of mesh board. This 500BBL mixing tank adopts a skid-mounted structure, with a small rectangular size, and can be moved by a flatbed truck.

2. 7000BBL storage tank system

After the drilling mud is mixed and stirred, a centrifugal pump with quick couplings transports the drilling mud to the storage tank. The storage tank system has 14 vertical storage tanks of 500 barrels, with a total storage capacity of 7000 barrels.

These 14 vertical storage tanks are all designed with magnetic flap level gauges to display the liquid level. On the other side of the storage tank, a horizontal base is designed. When the storage tank needs to be placed horizontally, the horizontal base can ensure the stability of the storage tank. Another centrifugal pump can be used to suck and discharge the mud from the storage tank, or to suck the mud from the mixing tank.

As a leading supplier of solids control equipment and drilling waste management systems, GN Solids Control is committed to providing cost-effective solutions to global customers. If you are interested in this, welcome to contact us! If you want to know more about GN Solids Control, we sincerely welcome you to inquire or visit our company.