Mud Solids Control Equipment

Recently, the oily sludge treatment system manufactured by GN Solids Control has been installed and debugged at a domestic customer and officially put into production, which has been highly praised by customers.

At present, due to various conditions such as different properties and working conditions of the oily sludge treatment system in China, few equipment manufacturers have consistent equipment. GN Solids Control has successfully developed a set of low-cost, high-quality system equipment through market exploration and technology research and development in recent years. The oily sludge is separated into multiple stages through this oily sludge treatment system, and finally the oily sludge is separated. Separated into oil, water, solid and other products. The separated oil can be directly sold to the refinery, and the water is repeatedly hot washed, and the oil content of the solid phase is controlled at about 1%-3%. The oily sludge reduction process is well completed.

This oily sludge treatment system is GNOST-05A, which processes 5 cubic meters of modulated sludge per hour. The overall system includes a feed module and a sludge vacuum pump for sludge transportation; pre-mixing module-2 sets of heating pre-mixing tanks; dosing module- The three-compartment automatic dosing system and separation module-a decanter centrifuge and a disc separator, can well complete the continuous and automated work from the feed end to the discharge end. The complete system can be operated by only 3 people. The energy consumption is low, which greatly saves the cost per ton of oil sludge treatment.

Welcome everyone to contact the professional team of GN Solids Control, we will provide you with cost-effective solutions.

GN Solids Control is a manufacturer of solids control and waste disposal equipment. After more than 10 years of continuous development, GN Solid Control has established overseas branches in the United States and Russia.

The new crown pneumonia has brought about a severe economic recession since World War II. Fortunately, with the successful launch of the vaccine, our lives have gradually moved on to the right track. Compared with the oil industry, as oil prices continue to rise, the situation in the oil industry is getting better and better.

In March and November 2021, GN Solids Control once again delivered a drilling mud mixing tank and centrifugal pump to an engineering company. The detailed introduction of the product is as follows:

1. GN Solids Control drilling mud mixing tank

The drilling mud mixing tank includes 2 small circular tanks. A crown energy jet slurry mixing centrifugal pump with a mud bucket is used to transport the chemicals to the first tank. Two centrifugal pumps connected in parallel are connected to the tank through manual butterfly valves. Through the opening and closing of the butterfly valve, any GN centrifugal pump can be used to transport chemicals. After the first mud tank is fully stirred, the equipped mud is transported to the second tank through the connecting pipeline, and the mud can be directly used for the drilling rig. In order to ensure uniform mixing of drilling mud, each mud tank is equipped with a mud agitator.

2.GN Solids Control jet mixing centrifugal pump

The GN Solids Control jet centrifugal pump is a centrifugal pump with a venturi hopper. Drilling chemicals are added to the mixing tank through a mud funnel, and then pumped into the mixing tank.

Welcome everyone to contact the professional team of GN Solids Control, we will provide you with cost-effective solutions.

Recently, our company GN Solids Control successfully customized a set of GNCD930 oil-based cuttings dryer and a set of GNLW553C-VFD drilling centrifuge for foreign drilling companies, and completed the installation and commissioning, and operated stably on the customer’s drilling site for drilling waste management work, Or highly affirmed by customers.

1. GNCD930E-VFD oil-based cuttings drying machine

GN Solids Control GNCD930E oil-based vertical cuttings dryer machine is mainly used for oil-based cuttings drying at oil drilling sites. Ensure that the treated oil-based cuttings can meet environmental protection and transportation requirements, and recover a part of the oil-based mud for recycling, effectively reducing the cost of drilling mud. The processing capacity of GN Solids Control cuttings drying machine can reach about 30-50T per hour, and one cuttings drying machine can meet the needs of one or more wells at the same time. GN Solids Control cuttings dryer can not only meet the treatment of oil-based mud cuttings, but also meet the treatment of composite-based mud cuttings. And in order to meet customers’ different working conditions and the complexity of cuttings, our company also provides customers with frequency conversion stepless speed regulation cuttings drying machine, which can more fully adapt to the customer’s on-site operating conditions. In addition, the GN Solids Control cuttings dryer is also equipped with a special high-pressure air knife to automatically clean the screen to prevent the screen from clogging during operation.

2. GNLW553C-VFD drilling centrifuge

GN Solids Control GNLW553C-VFD drilling decanter centrifuge is mainly used in drilling mud processing, with large processing capacity, which can meet the requirements of most working conditions. The diameter of the rotating drum of the GNLW553C-VFD centrifuge is 550mm, the length of the rotating drum is 18000mm, and the length to diameter ratio is 3. According to the different materials and separation requirements of customers, the length to diameter ratio can also be set to 4. The GNLW553C-VFD centrifuge electric control system adopts PLC touch panel control. The sensor can be installed on the centrifuge to monitor the running status of the centrifuge and feed it back to the control panel. The centrifuge can be directly controlled on the control panel. GN Solids Control is a professional manufacturer of solids control and waste treatment equipment. If you have solids control and waste treatment needs, you can contact us at any time.

Recently, a set of sludge solidification equipment produced by our company GN Solids Control has been assembled and debugged, and will soon be sent to the geothermal well drilling construction site in a China important city to help the construction of the new area of ​​the motherland.

This set of curing equipment is mainly used for the curing of drilling cuttings, and its processing capacity can reach 15m³/h. This system is divided into two skid-mounted parts, namely the drill cuttings storage skid and the curing mixing skid. Drill cuttings storage hopper and solidification mixer are respectively installed on two skids, and the two devices are independent into skids, which is flexible in layout and convenient for shipment.

The system workflow of the sludge curing equipment produced by GN Solids Control is:

1. First, the drill cuttings storage funnel is used to store and receive drilling mud or waste, and then the material is transported to the solidification mixer at a certain flow rate through the screw conveyor at the bottom.

2. The chemical agent in the chemical additive storage box is sent to the curing mixer through a screw conveyor. In this system, the platform of the storage box is designed with a floating platform extending to both sides, which is conducive to the construction personnel to stack chemicals here. Additives for easy construction and efficient work.

3. The materials and chemical additives are fully mixed in the curing mixer, and the materials continue to move toward the outlet of the curing mixer. When the materials are delivered to the outlet, the curing process has been completed. The system also reserves a liquid phase addition port at the inlet of the curing mixer, which can add water, acid, alkali and other chemicals required for curing.

GN Solids Control sludge curing system is to fully mix the curing agent and the material in the curing mixer to complete the curing. During the operation of this system, the adding ratio of materials and curing agent can be set in advance. After the setting is completed, the system can be operated automatically, which greatly reduces labor costs.

Recently, our company GN Solids Control. has successfully equipped a vacuum deaerator and sand pump for foreign Indonesian drilling customers for the supporting use of workover rigs and customer on-site solids control equipment for Indonesian customers.

1. GNZCQ360 vacuum deaerator

The GNZCQ360 drilling fluid vacuum degasser is generally used as a supporting oil drilling solids control equipment. It is installed after the drilling fluid shaker. It is mainly used to remove harmful gases in the drilling mud after the shaker screen, protect the mud proportion, and improve Mud performance, and can effectively protect the mud pump and sand pump, and improve the treatment effect of the solids control equipment. The GNZCQ360 vacuum deaerator adopts an autonomous slurry suction method, sucking the mud into the tank through the negative pressure in the tank, no need to use a slurry pump, and can act as a stirrer during the operation to prevent the mud from settling. The GNZCQ360 vacuum deaerator has a maximum processing capacity of 360m³/h and is matched with a 37KW explosion-proof motor, which can meet the explosion-proof requirements of oil drilling sites.

2. GN Solids Control GNSB centrifugal pump

GN Solids Control GNSB series centrifugal pumps are mainly used for supporting oil drilling solids control equipment to transport drilling fluid and mud. At the same time, it can also be used for slurry pumps for GN centrifuges, desilters, desanders and other equipment. All series of GNSB sand pumps of GN adopt mechanical seals, which effectively provide the service life of the equipment, and the performance is more stable, and the failure rate of the equipment is reduced, thereby effectively improving the production efficiency of the drilling site. The processing capacity of GNSB series sand pumps from GNSB ranges from 35m³/h to 320m³/h for customers to choose according to actual conditions to meet the actual needs of most customers. In addition, the parts of GNSB series sand pumps can be interchanged with some well-known international brand sand pumps, which greatly facilitates the convenience of customers to purchase and replace accessories. If you have requirements and questions about solids control equipment, you can contact us at any time.

The mud cleaner is a combination of desander, desilter and shale shaker. The overall structure is very compact and the design is reasonable, which greatly saves on-site space. It is mainly used for the treatment of harmful solids in drilling mud.

Customers can choose according to their actual needs. There are several models: GNZJ703F-D1S8NF, GNZJ703F-S2S12NF, GNZJ594F-S2S12NF, GNZJ703F-S3S16NF, GNZJ594F-S3S16NF. The processing capacity is 120 cubic meters per hour, 240 cubic meters per hour, and 360 cubic meters per hour.

Customers can match different numbers of cyclones according to different processing volumes. GN cyclones are selected from some special materials, polyurethane materials. This material has greatly improved wear resistance and corrosion resistance, and it extends the service life. , And the processing of materials can meet the needs of customers. The de-sanding cyclone is used to process particles between 40-60 μm, and the de-sludge cyclone is used to process particles between 20-40 μm.

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The whole cleaner can be disassembled and assembled into vibrating screen, de-sander and desilter according to working conditions. Our vibrating screen can adjust the angle under non-stop working conditions, and the whole screen box can be raised and lowered synchronously.

The screen box has good sealing performance and has been patented. Moreover, it is easy to replace, which greatly saves customers’ economic costs. The whole screen box is welded with stainless steel material, which is corrosion-resistant and high-temperature resistant, especially in the harsh working condition site, it is firm and not easy to be damaged. The vibrating screen box has been heat-treated as a whole, which can meet the requirements of continuous work under high excitation intensity.

Compared with traditional screens, our matched composite frame screens have better dialysis rate, more accurate screening data, greatly increased service life, and greatly increased screening area, which is easy to replace.

The matching motor adopts internationally well-known brands, such as Martin or OLI motors, which are used in conjunction with our products, and the quality is guaranteed. GN Solids Control wholeheartedly provides the best quality products and services to new and old customers.

GN Solids Control has been committed to a complete set of solid-liquid separation equipment systems and services for many years. After the Chinese New Year, GN Solids Control completed the manufacture of an engineering mud treatment system for an international engineering company.

The main processing equipment of this mud processing system includes:

1. Primary shale shaker

The GN Solids Control coarse Shaker is mainly used to remove boulders and aggregates. There is a conveying tank under the coarse vibrating screen to store the mud after the coarse screen. The mud is injected into the secondary fine screen vibrating screen by the submerged slurry pump.

2. Secondary shaker screen

The fine screen shaker of GN Solids Control is a double-deck vibrating screen used to remove most of the fine solid phase.

3. Three-stage screening mud cleaner

The mud after the secondary screening needs to be further screened with a mud cleaner to reach the centrifuge separation processing conditions. The mud cleaner produced by GN Solids Control uses a polyurethane material cyclone to extend its service life. The detachable cyclone bracket is convenient for customers to modify into a single vibrating screen, desander or desilter. The machinist’s screen box synchronous lifting device can meet the needs of screen box angle adjustment under non-stop working conditions.

4. Four-stage separation decanter centrifuge

The GN Solids Control decanter centrifuge is a finer solid-liquid separation device that can separate solid particles larger than 2-5 microns. In addition, it can be used in conjunction with chemical dosing devices to separate solid particles smaller than 2 microns. The flocculant and the slurry are transported to the decanter centrifuge for treatment by the screw pump.

GN Solids Control can also provide other auxiliary equipment, including mud agitators, walkways, ladders, guardrails, etc.

Recently, the GNLW-363ET-VFD sludge dewatering centrifuge independently developed and manufactured by GN Solids Control has been successfully sold to the sewage treatment plant in Southeast Asia for sludge dewatering at the back end of sewage treatment. GN customized this set of GNLW-363ET-VFD sludge dewatering centrifuge for customers based on years of experience in the research and development and manufacturing of centrifuge industry, and after in-depth communication with customers to understand the actual needs of customers’ sewage treatment plants. Southeast Asian customers are very interested in GN Solids Control. The sludge dewatering centrifuge solution provided is affirmed and we look forward to the next cooperation.

GNLW-363ET-VFD sludge dewatering centrifuge is a T series dewatering and concentrating decanter centrifuge independently developed by GN Solids Control. The half cone angle is 8.5 degrees. It is mainly used to separate liquid in solid particles and is suitable for comparing dryness Materials with high clarification requirements are separated and dehydrated. If centrifugal dehydration of fine-particle sludge wastewater is required, our company can also match the flocculation dosing system used with the sludge dewatering centrifuge for the customer to achieve the ultimate goal of the customer Separate processing requirements.

The diameter of the rotating drum of the GNLW-363ET-VFD sludge dewatering centrifuge is 360mm, the length of the rotating drum reaches 1512mm, the maximum speed of the centrifuge is 3900RTM, and the maximum separation factor can reach 3063G. The GN Solids Control sludge dewatering centrifuge electric control system is equipped with a stainless steel frequency conversion control cabinet, and the control system is integrated into the PLC. The frequency conversion control cabinet controls and displays the speed and differential speed, and can also monitor the operating status of the equipment, and can also Customers need to equip customers with automatic flushing and automatic dosing systems. If you have sludge dewatering needs or are interested in solid-liquid separation, please feel free to contact us.

Recently, GN Solids Control successfully customized a mud cleaner and a GN drilling fluid centrifuge for a foreign drilling company according to the customer’s on-site operation requirements, and successfully applied it to the customer’s drilling site, which was recognized by the customer. GN Solids Control is a solids control equipment manufacturer with rich experience in solid-liquid separation in petroleum drilling.

1. Mud cleaner

The GN Solids Control mud cleaner integrates three solids control equipment desander, desilter and vibrating screen into one processing module. The structure is compact, which can effectively reduce the equipment footprint, and the processing capacity can meet from 120-360 Cubic meters per hour. The desilter and desander are matched with 4-inch and 10-inch polyurethane cyclones respectively, which can effectively extend the operating life. In order to ensure the stability of the vibrating screen, the vibrating motors of GN Solids Control shale shaker all adopt international brands Martin or Oli. In addition, this set of mud cleaning is also equipped with a special jet mixing device and a slurry tank for customers according to customer requirements to meet the actual needs of customers on site operations.

1. Drilling fluid centrifuge

The drilling fluid centrifuge is mainly used to process the small solid phase in the oil drilling fluid. According to different customer needs, GN Solids Control can also provide customers with a medium-speed centrifuge to remove the solid phase of 5-7μm. If you need to remove the fine solid phase of 2-5μm in the drilling fluid, you can choose the GN high-speed centrifuge, and our company also It can provide customers with a flocculation dosing system for supporting centrifuges, and can integrate all operating systems into the PLC, improve equipment automation and reduce human intervention, improve production efficiency and reduce labor costs. GN Solids Control focuses on the manufacture of solid-liquid separation equipment. If you have any requirements for solid-liquid separation equipment, you can contact us at any time.

Recently, a set of Shale Shaker separation system produced by GN Solids Control was sold to a foreign environmental protection company.

As a separation equipment, shale shaker is widely used in various industrial production. It plays an important role as the primary equipment in the mud solids control system. This system adds new technology on the basis of the traditional vibrating screen, adding a clean water pipeline above the screen frame. When the shale shaker is working, the clean water pipeline can spray clean water onto the shale shaker screen. The addition of this technology improves the screening effect for some substances with higher viscosity and difficult to screen. The shale shaker separate system consists of a screen, a vibrating screen slurry pump, a clean water pipeline pump and a treatment tank. The system is completely independently developed and manufactured by GN Solids Control, which also reflects the advantages of GN Solids Control in system development and manufacturing. With more than ten years of development, the company has accumulated a lot of experience in the development and manufacturing of complete systems.

GN Solids Control is a manufacturing enterprise specializing in the production of solids control equipment. The shaker screen, the core equipment of the system, has long been the core product of GN Solids Control. The shale shaker produced by GN Solids Control has the following advantages and characteristics:

The vibration motor of GN Solids Control brand shale shaker adopts the Italian OLI or the American Martin brand, and its supporting GN brand explosion-proof electric control box, and the electrical components adopt Siemens or Schneider brand.

The vibrating screen box adopts heavy load design, and the overall heat treatment of the screen box, its vibration intensity can reach 8G.

A unique sealing design is adopted between the screen box and the screen of the shale shaker, which can not only protect the screen box, but also prevent fine materials from passing through the installation gap of the screen.

The bottom frame of the shale shaker box is designed with stainless steel, which has strong corrosion resistance.

The shale shaker box can ensure the angle adjustment without stopping the machine, and the operation is stable at the same time.

The successful delivery of this shale shaker system has set a good start for GN Solids Control‘s work in 2021. In the days to come, we will work hard to make high-quality products and serve every customer well.