MUD-RECYCLING-UNIT FOR-OVERSEAS-TRENCHLESS-PROJECTS

GN is a well-known brand from China, its full company name is HeiBei GN Solids Control Co.,Ltd which locadted in No.3 Industry Road, Dachang Chaobai River Development Area,Langfang, China; We are known around the world for unique innovation without compromise, sophistication while maintaining user simplicity, and superb service to our extremely wide customer base.specializing in supplying solids control& waste management equipment to the global market.

A Mud Recycling System in Horizontal Directional Drilling (HDD) is crucial for the efficiency and environmental compliance of the drilling process. Here’s a detailed overview:

Purpose of Mud Recycling System
  1. Environmental Protection: Reduces the volume of waste drilling fluid, minimizing environmental impact.
  2. Cost Efficiency: Recycles drilling fluids to reduce the need for fresh drilling mud, lowering operational costs.
  3. Drilling Efficiency: Enhances the properties of the drilling fluid, ensuring smooth drilling operations.
Components of a Mud Recycling System
  1. Shale Shaker: The primary device for removing large cuttings from the drilling fluid. It uses vibrating screens to separate solid particles.
  2. Desander: Removes finer particles (sand-sized) from the drilling fluid using centrifugal pumps.
  3. Desilter: Further cleans the drilling fluid by removing even finer particles (silt-sized).
  4. Mud Tanks: Stores the processed drilling fluid before it is reintroduced into the drilling cycle.
  5. Pumps: Move the drilling fluid through various stages of the recycling process.
Working Process of Mud Recycling System
  1. Initial Separation: The drilling fluid with cuttings is pumped from the borehole to the shale shaker, where large cuttings are removed.
  2. Secondary Separation: The fluid then passes through the desander and desilter, which remove medium and fine particles, respectively.
  3. Fine Separation: The decanter centrifuge is used to remove very fine solids from the fluid, achieving a high level of cleanliness.
  4. Storage and Reuse: The cleaned drilling fluid is stored in mud tanks, where it is agitated to maintain uniformity and then pumped back into the borehole.
Benefits of a Mud Recycling System
  1. Reduces Drilling Costs: By recycling and reusing drilling fluid, operational costs are significantly lowered.
  2. Enhances Drilling Performance: Clean drilling fluid improves drilling efficiency and reduces equipment wear and tear.
  3. Environmental Compliance: Minimizes waste generation and disposal issues, ensuring compliance with environmental regulations.
  4. Operational Efficiency: Streamlines the drilling process by maintaining optimal fluid properties.

For our equipment brochure or more info, please visit our unique official website: www.gnsolidscontrol.com

 

 

MichaelSong

Sales manager

Whatsapp:+86 17801799913

E: michael@gnsolidscontrol.co

SOLIDS-CONTROL-EQUIPMENT-PACKAGE-SOLD-TO-EUROPE

GN is a well-known brand from China, its full company name is HeiBei GN Solids Control Co.,Ltd which locadted in No.3 Industry Road, Dachang Chaobai River Development Area,Langfang, China; We are known around the world for unique innovation without compromise, sophistication while maintaining user simplicity, and superb service to our extremely wide customer base.specializing in supplying solids control& waste management equipment to the global market.

Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates the large volumes of free gas within the drilling fluid. If there is a “kick” situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line, venting to a flare. A “kick” situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost.

It is always safe to design the mud/gas separator that will handle the maximum possible gas flow that can occur.

degasser is a device used in the upstream oil industry to remove dissolved and entrained gases from a liquid. In drilling it is used to remove gasses from drilling fluid which could otherwise form bubbles. In a produced water treatment plant it is part of the process to clean produced water prior to disposal.

An agitator is a device or mechanism to put something into motion by shaking or stirring. There are several types of agitation machines, including washing machine agitators (which rotate back and forth) and magnetic agitators (which contain a magnetic bar rotating in a magnetic field).

For our equipment brochure or more info, please visit our unique official website: www.gnsolidscontrol.com

 

 

MichaelSong

Sales manager

Whatsapp:+8617801799913

E: michael@gnsolidscontrol.co

GN-SOLIDS-CONTROL-EQUIPMENT-DECANTER-CENTRIFUGE-CUTTING-DRYER

GN is a well-known brand from China, its full company name is HeiBei GN Solids Control Co.,Ltd which locadted in No.3 Industry Road, Dachang Chaobai River Development Area,Langfang, China; We are known around the world for unique innovation without compromise, sophistication while maintaining user simplicity, and superb service to our extremely wide customer base.specializing in supplying solids control& waste management equipment to the global market.

Decanters are widely used in the biotech industry to carry out solid-liquid separations. Achieving adequate separation in the decanters reduces the amount of energy, and therefore money, required to treat the reject water in the waterline, however this is at the cost of adding chemicals to the decanters. At the current point in time, it is deemed unfeasible to control the settings of the decanters based on a cost-benefit analysis due to the complexity of accounting for savings in the waterline, so the problem is reduced to achieving decent separation with the necessary operational conditions as determined by the operators. Running decanters with a highly variable feed composition in a satisfactory manner is a task for operators who manually carry out flocculation tests to estimate the proper chemical dosage at a given point in time. This procedure is labour intensive and cumbersome. It also has a strong time component i.e delay between the result of the flocculation essay and the need of deciding for a dosage strategy. In order to circumvent this limitation, we developed a mathematical model based on on-line sensor data to estimate dosing of polymer based on upstream process information. 

Here’s how decanter centrifuges are utilized in this industry:

  1. Drilling Mud Treatment: During the drilling process, a drilling mud or drilling fluid is used to lubricate the drill bit, cool the drilling equipment, carry rock cuttings to the surface, and maintain pressure in the wellbore. Decanter centrifuges are employed to separate solids (drill cuttings) from the drilling mud, allowing for the reuse of the mud in the drilling process, reducing waste, and maintaining drilling efficiency.
  2. Oil and Gas Well Cleanup: After drilling, oil and gas wells often produce a mixture of oil, gas, water, and solids. Decanter centrifuges are used to separate these components, particularly to remove solids and water from the crude oil or natural gas. This separation process improves the quality of the oil or gas, making it suitable for further processing or transportation.
  3. Produced Water Treatment: During the production of oil and gas, large volumes of water are co-produced along with hydrocarbons. This water, known as produced water, contains contaminants such as oil, grease, and solids. Decanter centrifuges are utilized to separate these contaminants from the produced water, allowing for the water to be either reused in operations (e.g., for injection into wells for pressure maintenance) or safely discharged into the environment.
  4. Refinery Operations: In downstream processes, such as refining crude oil into various petroleum products, decanter centrifuges are used for various applications. These include the separation of water and solids from crude oil before it enters refining processes, the recovery of catalysts used in refining processes, and the treatment of wastewater generated during refining operations.
  5. Environmental Remediation: Decanter centrifuges are also employed in environmental remediation efforts in the oil and gas industry. For example, they can be used to treat contaminated soil or water by separating pollutants from the environmental matrices.

Overall, decanter centrifuges play a vital role in the oil and gas industry by facilitating the separation of different components, improving efficiency, reducing waste, and ensuring compliance with environmental regulations.

For our equipment brochure or more info, please visit our unique official website: www.gnsolidscontrol.com

 

 

MichaelSong

Sales manager

Whatsapp:+8617801799913

E: michael@gnsolidscontrol.co

1500HP-DRILLING-RIG-SOLIDS-CONTROL-SYSTEM-SOLD-TO-AFRICA-PROJECT

GN is a well-known brand from China, its full company name is HeiBei GN Solids Control Co.,Ltd which locadted in No.3 Industry Road, Dachang Chaobai River Development Area,Langfang, China; We are known around the world for unique innovation without compromise, sophistication while maintaining user simplicity, and superb service to our extremely wide customer base.specializing in supplying solids control& waste management equipment to the global market.

This system mainly consist of the solids control equipment below.

1. shale shaker

2.vaccum degasser

3.desander

4.desilter

5.centrifugal pump&Shear Jet Pump

6.Jet Hopper

7.agitators

shale shaker is a vital piece of equipment used in the oil and gas drilling industry. It plays a critical role in the drilling process by separating cuttings (solid particles) from the drilling fluid (mud).

vacuum degasser is a piece of equipment used in the drilling industry to remove gas from drilling fluids. The presence of gas in drilling fluids can cause various problems, including loss of hydrostatic pressure, formation of gas pockets, and reduced efficiency of drilling operations. The vacuum degasser plays a crucial role in ensuring the drilling fluid maintains its desired properties.

desander is a crucial piece of equipment used in the oil and gas industry to remove sand and other solid particles from drilling fluids. Its primary function is to protect downstream equipment and ensure the efficiency of the drilling process by eliminating abrasive particles.

A desilter is an essential piece of equipment in the oil and gas industry, used to remove fine solid particles from drilling fluids. It works in conjunction with other solids control devices to ensure the drilling fluid remains clean and effective.

centrifugal pump is a type of mechanical device commonly used in various industries, including oil and gas, to transport fluids by converting rotational kinetic energy into hydrodynamic energy. Here’s a detailed overview of centrifugal pumps, their components, functionality, applications, and importance in the oil and gas industry:

jet hopper, also known as a mixing hopper or mud hopper, is a crucial piece of equipment used in the oil and gas industry, particularly in the drilling process. It is primarily used for mixing drilling fluids with additives to achieve the desired properties needed for efficient and safe drilling operations.

An agitator is a device used in the oil and gas industry, particularly in the context of drilling operations, to maintain the homogeneity of drilling fluids (mud) and prevent the settlement of solids. By continuously stirring the fluid, agitators ensure that the additives and solids remain evenly distributed throughout the fluid, which is crucial for efficient and safe drilling operations.

For our equipment brochure or more info, please visit our unique official website: www.gnsolidscontrol.com

 

 

MichaelSong

Sales manager

Whatsapp:+86 17801799913

E: michael@gnsolidscontrol.co